摘要:
A method for manufacturing a gear includes rotating a workpiece around a first axis, and rotating a plurality of cutting blades arranged annularly around a second axis skew to the first axis around the second axis. The method further includes, while causing the workpiece and the cutting blades to perform relative movement in a direction parallel to the first axis at a speed synchronized with a rotational speed of the workpiece, forming a helical tooth groove in an outer peripheral surface of the workpiece by the cutting blades. In a cross section perpendicular to the first axis, a diameter of a rolling circle in which an outline of the cutting blades and a target online of the gear make rolling contact with each other is larger than a diameter of a tooth depth center circle.
摘要:
A form rolling method for an involute gear, which includes a work piece including a cylindrical outer peripheral surface having a predetermined radius, and a round die with an involute tooth profile including an addendum pitch corresponding to a pitch defined by dividing a length of an outer circumference of the work piece by number of teeth of the involute gear. The round die is pressed to the work piece while rotating when form rolling the involuete gear.
摘要:
A novel method of manufacturing a toothed disc is taught wherein the teeth can be cold formed to a relatively high set of tolerances in a relatively time-efficient manner. A cold-formed disc blank with an annular thickened ring about its periphery is forced through a set of tooth forming rollers which engage the annular thickened ring. As the blank is forced through the set of rollers, the rollers cold forming tooth structures in the annular ring. In some circumstances, the tooth structure can be a final desired tooth profile and in other circumstances, the disc blank may be forced through two or more different sets of tooth forming rollers, each set of tooth forming rollers contributing to the forming of the final, desired tooth profile.
摘要:
The invention relates to a rolling tool (2) for producing crowned teeth on a gear (5) using a transverse rolling process, in particular for compressing the teeth of the gear (5) at least in some areas, comprising a tool body (6) which has tool teeth (7) projecting radially outward for meshing with the teeth of the gear (5) to be rolled, wherein at least some areas of the tool teeth (7) are concave in the axial direction in the area of the tooth flanks.
摘要:
A gear device which has a shaft member including a gear portion and a shaft portion formed consecutively and integrally with the gear portion; and a fitting member that may be fitted into the shaft portion of the shaft member, wherein, in the shaft member, at least the gear portion may be formed by a plastic working, a guard portion protruding from a addendum circle of the gear portion to an outer side in the radial direction may be formed in an end portion of a shaft portion side of an axial direction of the gear portion, and the movement in the axial direction of the fitting member may be restricted by the guard portion.
摘要:
A form rolling method for an involute gear, which includes a work piece including a cylindrical outer peripheral surface having a predetermined radius, and a round die with an involute tooth profile including an addendum pitch corresponding to a pitch defined by dividing a length of an outer circumference of the work piece by number of teeth of the involute gear. The round die is pressed to the work piece while rotating when form rolling the involuete gear.
摘要:
A device and method for manufacture of workpieces having defined profiling. A device includes an axially moveable workpiece holder and at least one forming tool. There is a first drive structured and arranged to intermittently rotate the workpiece holder about a longitudinal axis of a workpiece held in the workpiece holder, and a second drive, separate from the first drive, structured and arranged to rotate the at least one forming tool to act periodically on the workpiece. The device also includes an electronic control operably connected to the first drive and the second drive, which controls intermittent rotational movement of the workpiece holder based upon the second drive. The at least one forming tool includes profiled wheels or rollers that are driven to continually rotate along a circular orbit that is oriented parallel or obliquely to the longitudinal axis of the workpiece.
摘要:
A method of producing a sliding sleeve for gearshift mechanisms includes two forming steps. In the first forming step a preform, which has been pushed onto a tool mandrel with an external toothing, is formed by roller spinning so as to form on the inner circumferential surface of the preform the toothing implemented on the outer circumferential surface of the tool mandrel. Subsequently, the thus formed preform is formed by profile rolling on its outer circumferential surface so as to obtain a formed part. Finally, the tool mandrel is removed from the formed part.
摘要:
The invention relates to a method for the manufacture of a gear part with a transversely directed profile, particularly a timing belt pulley, wherein a substantially rotationally symmetrical workpiece is fixed in a flow-forming device and rotated and wherein at least one profiled flow-forming tool is infed to a circumferential area of the workpiece such that a transversely directed profile is formed. According to the invention, prior to the forming of the transversely directed profile, the circumferential area of the workpiece is provided with at least one circumferentially directed groove and the transversely directed profile is formed axially on either side of the at least one groove. The invention also relates to a gear part, particularly a timing belt pulley, which has a substantially rotationally symmetrical construction and a circumferential area and which is provided with a transversely directed profile. According to the invention, the circumferential area has at least one substantially circumferentially directed groove, the transversely directed profile being positioned axially on either side of the groove.
摘要:
A method of manufacturing a gearwheel (10) by clutch gear tooth forming with an axial undercut and a roof-shaped entry geometry consists in causing the gearwheel blank to perform a rotating movement and to cause profiled shaping tools in the form of rolls with external toothing, toothed racks or hollow rolls with internal toothing to perform a motion in rolling contact for engagement in the material, and in initiating the corresponding shaping operation by a radial or axial feeding motion, respectively.