Abstract:
Disclosed is a lightweight two-crossbeam high-speed free forging hydraulic press. The hydraulic press includes a fixed crossbeam, a movable crossbeam, a column, and a return oil cylinder. By integrating a hydraulic cylinder with a through hole for the column to slide, an annular hydraulic cylinder is formed between the movable crossbeam and the column, and no hole is required to be specially provided on the movable crossbeam for mounting the hydraulic cylinder. Therefore, the rigidity, strength and bending resistance of the movable crossbeam serving as an upper crossbeam or a lower crossbeam can be effectively guaranteed, the crossbeam structure is simplified, and the manufacturing difficulty is reduced. Meanwhile, compared with the existing hydraulic press of a three-crossbeam structure, the two-crossbeam hydraulic press can greatly reduce the overall dimension and mass of the high-speed forging hydraulic press, reduce the overall height of the hydraulic press.
Abstract:
An improved forging process includes the steps of pre-heating the top and bottom dies of a forging press to a specified temperature, and maintaining both dies at the specified temperature during subsequent forging operation with closed-loop temperature control systems. The top and bottom forging dies are each coupled to a dedicated thermic fluid heater, the temperature of each die is individually measured and compared to a respective target temperature, and the respective thermic fluid heaters are controlled in relation to detected deviations of the measured temperatures from the target temperatures. Compressor wheel preforms produced according to this process consistently exhibit primarily radial grain orientations that exactly match the expected values.
Abstract:
A forming machine for forging metal workpieces which have been heated and/or are in a flowable condition including at least two forming tools (4A, 4B), at least one driving device for driving at least one of the forming tools in an approach motion (R) of the forming tools toward one another or in a return motion of the forming tools away from one another, and wherein the driving device comprises at least one eccentric element (22A, 22B) and at least one hydraulic drive element (11A, 11B), wherein the at least one hydraulic drive element (11A, 11B) is coupled hydraulically directly or indirectly to the eccentric element (22A, 22B) in such a way that an eccentric motion of the eccentric element produces a working motion of the hydraulic drive element by way of a hydraulic medium.
Abstract:
A forging press for rotationally asymmetrical parts by warm or hot forming has a stationary press table, a vertically shiftable press ram above the press table, vertically delimiting with the press table a working space, and vertically displaceable between from an upper open position into a lower closed position. An upper part is carried by the ram in the space, and an upper die in the space is in turn carried on the upper part. A lower part sits on the table in the space and below the upper part and carries a lower die in the space and fittable with the upper die in the closed position. A first closing apparatus outside the space bears vertically on one of the dies, and a second closing apparatus outside the space bears vertically via the first closing apparatus on the one die.
Abstract:
A double closed hydraulic mold stand is provided, which includes an up bottom plate (1), a down bottom plate (21), an up mold plate (8), a down mold plate (20), four guide sleeves (42), four guide columns (45), and a four mechanical linkage velocity ratio mechanism. The four guide sleeves (42) and the four guide columns (45) are distributed symmetrically and slidingly fit each other. An up piston cylinder, a down piston cylinder, an up bed piece (11), a down bed piece (31), an up concave mold seat (15), a down concave mold seat, an up concave mold (16), and a down concave mold (33) are fixed at the up bottom plate and the down bottom plate. An up pin-lift (3), a down pin-lift (24), an up punch pin seat (4), a down punch pin seat (22), an up punch pin (38), and a down punch pin (36) form an up piston and a down piston respectively. The up piston cylinder and the down piston cylinder have a split combined structure, which is convenient for manufacturing, installation, and maintenance. The up piston cylinder is repositioned by using a cylindrical spring. The down piston cylinder is repositioned by using a cylindrical spring and a nitrogen gas spring. The reposition is strong and fast, which facilitates vacuum oil absorption, power consumption saving, and productivity improvement. The present invention can be installed on a single-acting hydraulic press or a single-acting mechanical press for use, and has a wide application range.
Abstract:
A double closed hydraulic mould stand is provided, which includes an up bottom plate (1), a down bottom plate (21), an up mould plate (8), a down mould plate (20), four guide sleeves (42), four guide columns (45), and a four mechanical linkage velocity ratio mechanism. The four guide sleeves (42) and the four guide columns (45) are distributed symmetrically and slidingly fit each other. An up piston cylinder, a down piston cylinder, an up bed piece (11), a down bed piece (31), an up concave mould seat (15), a down concave mould seat, an up concave mould (16), and a down concave mould (33) are fixed at the up bottom plate and the down bottom plate. An up pin-lift (3), a down pin-lift (24), an up punch pin seat (4), a down punch pin seat (22), an up punch pin (38), and a down punch pin (36) form an up piston and a down piston respectively. The up piston cylinder and the down piston cylinder have a split combined structure, which is convenient for manufacturing, installation, and maintenance. The up piston cylinder is repositioned by using a cylindrical spring. The down piston cylinder is repositioned by using a cylindrical spring and a nitrogen gas spring. The reposition is strong and fast, which facilitates vacuum oil absorption, power consumption saving, and productivity improvement. The present invention can be installed on a single-acting hydraulic press or a single-acting mechanical press for use, and has a wide application range.
Abstract:
The present invention is a long reach press comprising a low force actuator for operably urging first tooling into a working position. It further includes an opposed high force actuator for operably urging second tooling into engagement with the first tooling. The low force actuator includes a positive stop actuator including a slide block stop for operatively supporting and restraining movement of the first tooling when engaged with the second tooling. The slide block is moveable between a stop extended position and a stop retracted position.
Abstract:
A hydraulic machine for operation such as for pressurizing a workpiece and molding products from materials by using a reciprocation mechanism comprising a hydraulic cylinder unit. The cylinder unit comprises two types cylinder chambers having different cross-sectional areas, and a third or plural cylinder chambers. Hydraulic oil sent out from a hydraulic pump driven by a servo motor, is fed through a hydraulic circuit into the cylinder unit. The shifting position of the reciprocation movement is detected, and path switching in the hydraulic circuit and revolving operation of the servo motor are controlled on the basis of the detected shifting position. In case the reciprocation movement is used for pressurizing a workpiece by a die, the hydraulic oil is fed to the cylinder chamber for forward of small cross-sectional area until slightly before the die comes into contact against the workpiece, and the die shifts at high speed relative to a workpiece. Subsequently, the path switching is done to lead the hydraulic oil into the cylinder chamber of large cross-sectional area, and the die moves at a low speed relative to the workpiece.
Abstract:
A hydraulic pressure control apparatus comprises a high pressure accumulator for sucking pressure oil supplied to a relief chamber of a relief valve to make changeover for the relief valve from a valve-closed state to a valve-open state when a forming load is applied to the pressure oil charged in a pressure chamber and the hydraulic pressure of the pressure oil arrives at a relief preset pressure, and a low pressure accumulator for sucking the pressure oil charged in the pressure chamber via the relief valve which is in the valve-open state.
Abstract:
A hydraulic press comprising a hydraulic cylinder including a cylinder tube and a piston slidable within the cylinder tube and having a piston rod extending from the piston and adapted for actuating a movable die of a metallic mold including a stationary die cooperating with the movable die. The cylinder tube (11) of the hydraulic cylinder (10) is extended beyond the piston rod (14) and secured at its extended end to a base plate (15), and an extended portion of the cylinder tube is provided with at least one opening (16) for inserting the metal mold (9) in a space (19) within the extended portion (20) of the cylinder tube (11) to set the movable die (a) on the end of the piston rod (14) and the stationary die (9b) on the base plate (15) and thereby to reduce weight and manufacturing cost of the hydraulic press having a high strength against eccentric load and further to provide an improved hydraulic press easily changeable in its layout.