摘要:
The invention relates to a method for electrical discharge machining of workpieces by electrical discharge pulses generated by a power module of an electrical discharge machine. The invention is characterized in that firstly the discharge voltage of a number N1 of electrical discharge pulses is acquired and stored, secondly a front discharge voltage (63) is determined out of this amount of N1 acquired discharge voltages and thirdly, the voltage Uhps (64) of the electrical discharge pulses produced by the power module for machining the workpiece (17) is adjusted in function of the determined front discharge voltage (63).
摘要:
A discharge voltage detecting unit 7 detects a discharge voltage and determines an average discharge voltage in a specified period of time. An optimum machining condition computing unit 8 determines a discharge current that makes an average discharge voltage detected by the discharge voltage detecting unit equal to an average discharge voltage when a new machining liquid is used and determines discharging time, non-operating time, and a servo reference voltage depending on the determined discharge current from the relational equations with a discharge current, discharging time, non-operating time, and a servo reference voltage that are stored in the machining condition data base storing unit 9 and establish optimum machining conditions and controls a servo 4 and a machining electrode 5 under the optimum machining conditions by a servo control unit 6 at the time of machining.
摘要:
A jump control apparatus for an electric discharge machine capable of ensuring high machining precision while reducing machining time by removing sludge speedily regardless of differences in shape among workpieces includes a feed control unit (7) for controlling a vertical position of an electrode (1) relative to a workpiece (2), a jump condition estimating unit (8) for estimating jump conditions for the electrode (1) for removing the sludge occurring between the electrode (1) and the workpiece (2) during machining. The jump conditions generated are inputted to the feed control unit (7). The apparatus includes an input unit (10) for inputting machining conditions relating to the jump conditions in precedence to machining, and a numerical control unit (11) for determining various parameters in dependence on the machining conditions. The parameters are inputted to the jump condition estimating unit (8)for estimating the jump conditions through a feed-forward control performed by using the parameters.
摘要:
An electrical discharge machine for applying a pulsed voltage to a machining gap between an electrode and a workpiece disposed opposite thereto. An insulating dielectric fluid, such as oil or water mixed with a compound additive, is disposed in the gap. A positive polarity voltage and an opposite polarity voltage are applied via switches and respective impedances to the machining gap in order to generate a discharge for machining the workpiece. A pulse having a first polarity is applied to machine the workpiece and a pulse having a second polarity is applied when the first polarity pulse is not applied. The time of application of the second polarity pulse is increased depending upon the number of short-circuits detected between the electrode and the workpiece.
摘要:
An electrical discharge machine for applying a pulsed voltage to a machining gap between an electrode and a workpiece disposed opposite thereto. An insulating dielectric fluid, comprising an oil or water with compound additive, is disposed in the gap. A positive polarity voltage and an opposite polarity voltage are applied via switches and respective impedances to the machining gap in order to generate a discharge for machining the workpiece. A high frequency alternating current voltage is applied between the electrode and the workpiece when the first polarity and second polarity voltages are not being applied.
摘要:
An electrical discharge machine for applying a pulsed voltage to a machining gap between an electrode and a workpiece disposed opposite thereto. An insulating dielectric fluid, including either oil or water with a compound additive, is disposed in the gap. A first voltage is applied to the machining gap. If a predetermined period of time passes and a discharge has not occurred at the machining gap, then a second voltage, opposite in polarity to the first voltage, is applied to the machining gap.
摘要:
A method and apparatus for detecting and controlling the operation of an electric discharge machine for machining a workpiece. The machining is conducted by generating pulse discharges at a machining gap formed by a machining electrode and the workpiece opposed to each other. The alternating-current components or high frequency components of at least one of the current, voltage and impedance of the machining gap, the rectified components thereof, or amplitude, frequency or other signal characteristics thereof are detected and processed for control of the machining. The processing may include frequency analysis, pulse counting, threshold detection and the like using analog and digital processing.
摘要:
An electrical discharge machine equipped with a machining gap voltage application circuit having switching circuits capable of switching between a first voltage application state wherein one terminal of a first direct-current power supply is connected to an electrode and the other terminal thereof is connected to a workpiece and a first voltage is applied to the gap, a second voltage application state wherein the one terminal is connected to the workpiece and the other terminal is connected to the electrode and a second voltage is applied to the gap, and a second voltage application reset state where the second voltage is not applied to the gap. The switching circuits are operative during a first period of time when the second voltage application state and a second voltage application reset state alternate with each other, and a second period of time when the first voltage application state exists, the first and second periods are repeated in a predetermined sequence.
摘要:
A process and apparatus for controlling an electric discharge machine consisting of applying a pulse voltage across a working gap when the predetermined time of interruption of the electric discharge has lapsed and when the interpolar voltage has exceeded a reference voltage, increasing the reference voltage and lengthening the time of interruption of the electric discharge when the rate of abnormal discharge occurrence becomes greater than an allowable rate and decreasing the reference voltage and reducing the time of interruption of the electric discharge when the rate of abnormal electric discharge occurrence is less than an allowable rate.
摘要:
A voltage sensor senses the gap voltage between an electrode and a conductive workpiece and compares it to a reference voltage using a comparator amplifier. The output from the comparator amplifier is used by an oil hydraulic servomechanism to raise and lower the electrode. An ultrasonic sensor detects impulse waves from discharges and a current sensor detects the working current for determining the working conditions of the gap. After a predetermined number of irregular discharges occurs the gap width may be widened by the servomechanism, the flow of dielectric fluid may be increased to remove sludge and debris, or the time between machining pulses may be increased.