摘要:
A discharge voltage detecting unit 7 detects a discharge voltage and determines an average discharge voltage in a specified period of time. An optimum machining condition computing unit 8 determines a discharge current that makes an average discharge voltage detected by the discharge voltage detecting unit equal to an average discharge voltage when a new machining liquid is used and determines discharging time, non-operating time, and a servo reference voltage depending on the determined discharge current from the relational equations with a discharge current, discharging time, non-operating time, and a servo reference voltage that are stored in the machining condition data base storing unit 9 and establish optimum machining conditions and controls a servo 4 and a machining electrode 5 under the optimum machining conditions by a servo control unit 6 at the time of machining.
摘要:
A discharge voltage detecting unit of an electric discharge machine detects a discharge voltage and determines an average discharge voltage in a specified period of time. An optimum machining condition computing unit determines a discharge current that makes an average discharge voltage detected by a discharge voltage detecting unit equal to an average discharge voltage when a new machining liquid is used. The optimum machining condition computing unit determines an optimal discharging time, an optimal non-operating time, and an optimal servo reference voltage from relational equations depending on the determined discharge current. A machining condition data base storing unit stores the discharge current, the discharging time, the non-operating time, and the servo reference voltage. A servo control unit establishes the optimum machining conditions at the time of machining.
摘要:
An electrical discharge machine that performs electrical discharge machining on a workpiece by supplying a machining fluid to a machining gap between a machining electrode and the workpiece, the electrical discharge machine including: an air-bubble generation unit that generates air bubbles in the machining fluid; a storage unit that stores therein the machining fluid containing the air bubbles generated by the air-bubble generation unit; and a flow-rate adjustment unit that adjusts a flow rate of the machining fluid that flows in the storage unit, wherein the flow-rate adjustment unit adjusts the flow rate according to a diameter of the air bubbles contained in the machining fluid to be supplied to a machining tank in which the workpiece is placed.
摘要:
A controller of an electrical discharge machine comprises: a control unit that controls a machining condition set by the electrical discharge machine; an acquisition unit that acquires a parameter indicating an electrical discharge state between poles in a state where the machining condition is controlled by the control unit so that a normal electrical discharge occurs between the poles; an arithmetic unit that obtains a probability density distribution of the acquired parameter; a decision unit that decides a threshold that specifies a boundary between a normal electrical discharge and an abnormal electrical discharge between the poles based on the obtained probability density distribution; and a discrimination unit that discriminates whether the electrical discharge state between the poles is normal or abnormal by using the decided threshold, and wherein the control unit controls the machining condition based on a discrimination result of the discrimination unit.
摘要:
The present invention includes steps of, determining a search starting position; setting a center position, and a first position and a second position with a distance provided therebetween; obtaining a measurement point group including measurement points of the center position, the first position, and the second position; and determining a measurement point closest to the tip portion in the measurement point group based on positions of the measurement points in a second direction and selecting a position of the measurement point in a first direction as a selected position. When the measurement point group is obtained initially after the determination of the search starting position, the search starting position is set as the center position; and when the measurement point group is obtained after the selection of the selected position, the selected position is set as the center position. The distance is narrowed for every selection of the selected position.
摘要:
An electric discharge machine includes at least one of a noncontact-position detection sensor that outputs a detection signal when a distance between a first contact body and a second contact body is equal to a preset residual distance in a noncontact phase and a drive unit that detects a load given on the main spindle, and a main-spindle-drive control unit stops moving of the main spindle in at least either a case where a moving amount of the main spindle since the noncontact-position detection sensor outputs the detection signal exceeds the residual distance or a case where it is determined that an overload is given from a detection result of the drive unit.
摘要:
The present invention relates to a cleaning device for electrical-discharge machining fluid that cleans electrical-discharge machining fluid of an electrical-discharge machining device including a machining tank that is filled with the oil-based electrical-discharge machining fluid and in which a workpiece is machined by applying a pulse voltage between the workpiece and a machining electrode and a machining-fluid storage tank storing the electrical-discharge machining fluid to be used in the machining tank, the cleaning device including a cleaning-material storage container, which stores a cleaning material made of a granular porous material having a specific gravity equal to or higher than that of the electrical-discharge machining fluid and a grain diameter between 0.01 millimeters and 10 millimeters, in a flow channel that causes the electrical-discharge machining fluid to flow between the machining tank and the machining-fluid storage tank.
摘要:
The present invention includes steps of, determining a search starting position; setting a center position, and a first position and a second position with a distance provided therebetween; obtaining a measurement point group including measurement points of the center position, the first position, and the second position; and determining a measurement point closest to the tip portion in the measurement point group based on positions of the measurement points in a second direction and selecting a position of the measurement point in a first direction as a selected position. When the measurement point group is obtained initially after the determination of the search starting position, the search starting position is set as the center position; and when the measurement point group is obtained after the selection of the selected position, the selected position is set as the center position. The distance is narrowed for every selection of the selected position.
摘要:
An electric discharge machine performs a hole machining on a workpiece by applying a voltage between an electrode and the workpiece to generate an electric discharge therebetween and moving the electrode to a position of a command depth. The electric discharge machine comprises: a storage unit; a current-coordinate detection unit; an electric-discharge-voltage detection unit a penetration detection unit; and a calculation unit. The storage unit stores therein a penetration determination voltage, a penetration determining duration, and a first projecting amount. The current-coordinate detection unit detects a current position of the electrode. The electric-discharge-voltage detection unit detects a minimum voltage of the electric discharge for each predetermined period. The penetration detection unit determines the electrode has penetrated through the workpiece. The calculation unit calculates, a position obtained by adding the first projecting amount to the current position of the electrode detected by the current-coordinate detection unit and updates the command depth.
摘要:
An electric discharge machine includes at least one of a noncontact-position detection sensor that outputs a detection signal when a distance between a first contact body and a second contact body is equal to a preset residual distance in a noncontact phase and a drive unit that detects a load given on the main spindle, and a main-spindle-drive control unit stops moving of the main spindle in at least either a case where a moving amount of the main spindle since the noncontact-position detection sensor outputs the detection signal exceeds the residual distance or a case where it is determined that an overload is given from a detection result of the drive unit.