摘要:
The method of predicting the amount of deformation due to shrinkage of a molded article of the present invention finds a support point P of the bending moment M from a distribution of shrinkage rates of a molding material forming a molded article 10 and uses the support point P to predict the amount of deformation. At that time, it is preferable to use the support point P to find the bending moment M and to use the bending moment M to predict the amount of deformation.
摘要:
An injection molding apparatus and method of use are provided whereby a net-molded optical article can be produced. Edge wave deviations are reduced by controlling the cooling profile of the resin. The apparatus can be configured to include at least one heat control element disposed adjacent to an edge of the mold cavity. After plasticized resin has been injected into the mold cavity, the edge of the mold cavity can be thermally regulated relative to the center of the cavity.
摘要:
A method may comprise generating a first electronic model of a workpiece to be manufactured using an injection-molding process. The first electronic model may then be analyzed and the workpiece in the first electronic model may then be selectively distorted according to the analysis. A second electronic model of the distorted workpiece may then be generated. The workpiece may then be injection-molded within a mold generated using the second electronic model. Thereafter, the workpiece may be cooled such that the injection-molded workpiece gradually assumes the shape or substantially the shape of the workpiece in the first electronic model.
摘要:
A computer-implemented method and non-transitory computer medium for calculating a shrinkage of a molding product comprises a step of using a computer processor to calculate a molding pressure of a molding fluid in a molding cavity by taking into consideration an increase of a shear viscosity of the molding fluid by a decrease of a shear rate, and a step of calculating the shrinkage of the molding products by taking into consideration a variation of a specific volume of the molding fluid as the molding pressure and a molding temperature decrease.
摘要:
A support apparatus of an injection-molding machine has a neural network that receives test molding data corresponding to molding conditions and a quality value obtained by measuring a non-defective molded article, and that determines a quality prediction function based on the received test molding data. A computer calculates a predicted value of the quality value using the quality prediction function. An input apparatus inputs into the neural network fixed values for the molding conditions except for a selected at least one of the molding conditions, and inputs a target value of the quality value. A graph generator generates a graphical relationship between the selected at least one molding condition and the predicted value. A graph correction unit corrects the graphical relationship generated by the graph generator on the basis of the target value. A display unit selectively displays the graphical relationship generated by the graph generator and the graphical relationship corrected by the graph correction unit.
摘要:
A method may comprise generating a first electronic model of a workpiece to be manufactured using an injection-molding process. The first electronic model may then be analyzed and the workpiece in the first electronic model may then be selectively distorted according to the analysis. A second electronic model of the distorted workpiece may then be generated. The workpiece may then be injection-molded within a mold generated using the second electronic model. Thereafter, the workpiece may be cooled such that the injection-molded workpiece gradually assumes the shape or substantially the shape of the workpiece in the first electronic model.
摘要:
A computer-implemented method and non-transitory computer medium for calculating a shrinkage of a molding product comprises a step of using a computer processor to calculate a molding pressure of a molding fluid in a molding cavity by taking into consideration an increase of a shear viscosity of the molding fluid by a decrease of a shear rate, and a step of calculating the shrinkage of the molding products by taking into consideration a variation of a specific volume of the molding fluid as the molding pressure and a molding temperature decrease.
摘要:
An apparatus for supporting a worker involved in operating an injection-molding machine includes a neural network in which a prediction function is determined based on test molding. The worker enters a portion of a plurality of molding conditions in the form of a fixed value using a first input apparatus, thereby obtaining a relational graph of the remaining portion of the plurality of molding conditions and the predicted quality value in which the quality of a molded article is predicted.
摘要:
A method employing a corrector busing including measuring plastic parts produced by a plastic injection mold, adjusting one or more corrector bushings based on any measured errors in the plastic parts, performing a test production run of plastic parts, measuring the parts produced by the test production run, and determining whether the plastic parts produced by the test production run are within tolerance.
摘要:
An injection molding apparatus and method of use are provided whereby a net-molded optical article can be produced. Edge wave deviations are reduced by controlling the cooling profile of the resin. The apparatus can be configured to include at least one heat control element disposed adjacent to an edge of the mold cavity. After plasticized resin has been injected into the mold cavity, the edge of the mold cavity can be thermally regulated relative to the center of the cavity.