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1.发明公开公开(公告)号：US20240261857A1
公开(公告)日：2024-08-08
申请号：US18559358
申请日：2022-05-09
CPC分类号： B22F9/082 , C22B9/003 , B22F2009/0824 , B22F2009/0836 , B22F2009/0848 , B22F2009/088 , B22F2009/0888
摘要： A device for producing metal powder. This includes a melting chamber, a downstream atomization tower, and a nozzle assembly for atomizing a melt jet. The device further includes an induction coil disposed within the melting chamber and operated at a melting frequency fmelt, the induction coil is adapted to locally melt a material rod at least section-wise received therein, to produce the melt jet to be atomized, and a separate intermediate coil disposed within the melting chamber and operated at a base frequency fbase, wherein said intermediate coil is disposed downstream of the induction coil and aligned coaxially with the induction coil. The intermediate coil is configured to superheat the melt jet in a region between the induction coil and the nozzle assembly. The following applies to a frequency ratio FBS of the base frequency fbase to the melting frequency fmelt, 1≤FBS=fbase/fmelt≤500.
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2.发明授权公开(公告)号：US09574826B2
公开(公告)日：2017-02-21
申请号：US13966616
申请日：2013-08-14
申请人： Ronald R. Akers , Alan Koch
发明人： Ronald R. Akers , Alan Koch
CPC分类号： F27D11/06 , B22D1/00 , C22B9/003 , F27B14/061 , F27B14/20 , Y02P10/253
摘要： A semi-liquid metal processing apparatus and method are presented in which a semi-liquid metal and/or semi-solid metal is introduced into a crucible and his electromagnetically stirred at a first frequency while cooling, and thereafter sidewalls of a metal charge formed of the semi-liquid metal and/or semi-solid metal are partially melted prior to tilting the crucible for removal of the metal charge.
摘要翻译： 提出了一种半液体金属加工装置和方法，其中将半液体金属和/或半固体金属引入坩埚中，并在冷却时以第一频率电磁搅拌，然后由 半液态金属和/或半固体金属在倾斜坩埚之前被部分熔化以去除金属电荷。
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公开(公告)号：US20160167100A1
公开(公告)日：2016-06-16
申请号：US15048210
申请日：2016-02-19
申请人： ATI Properties, Inc.
IPC分类号： B21D31/00 , B22D25/02 , C22B9/04 , C22F1/10 , C22B9/18 , C22B9/20 , B23K9/04 , B23K35/30 , B22D7/00 , C22B9/00
CPC分类号： B21D31/00 , B22D7/00 , B22D25/02 , B23K9/048 , B23K35/3033 , C21D7/13 , C22B9/003 , C22B9/04 , C22B9/18 , C22B9/20 , C22F1/10 , Y10T428/12493
摘要： Processes and methods related to processing and hot working alloy ingots are disclosed. A metallic material layer is deposited onto at least a region of a surface of an alloy ingot before hot working the alloy ingot. The processes and methods are characterized by a reduction in the incidence of surface cracking of the alloy ingot during hot working.
摘要翻译： 公开了与加工和热加工合金锭相关的工艺和方法。 在合金锭的热加工之前，在合金锭的表面的至少一个区域上沉积金属材料层。 工艺和方法的特征在于在热加工期间合金锭的表面开裂的发生率降低。
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公开(公告)号：US20160002749A1
公开(公告)日：2016-01-07
申请号：US14770843
申请日：2014-09-02
发明人： Kazuto Yagi
摘要： The present invention relates to a method for manufacturing a high purity Mn, the method comprising: placing a flake-like electrolytic Mn raw material in a magnesia crucible to perform melting with the use of a vacuum induction melting furnace (VIM furnace) at a melting temperature of 1240 to 1400° C. under an inert atmosphere of 500 Torr or less; then adding calcium in a range between 0.5 and 2.0% of the weight of Mn to perform deoxidation and desulfurization; casting the resultant in an iron mold after the completion of the deoxidation and desulfurization to manufacture an ingot; then placing the Mn ingot into a magnesia crucible to perform melting with the use of a vacuum induction melting furnace (VIM furnace) at a melting temperature, which is adjusted to 1200 to 1450° C. and maintained for 10 to 60 minutes, under an inert atmosphere of 200 Torr or less; casting the resultant in an iron mold to manufacture an ingot; then placing the metal Mn ingot in an alumina crucible; reducing pressure to 0.01 Torr with a vacuum pump; and then heating to develop a sublimation and distillation reaction. Provided is a method for manufacturing a high purity metal Mn from a commercially available electrolytic Mn. In particular, an object is to obtain a high purity metal Mn in which the amount of impurities such as B, Mg, Al and Si is small.
摘要翻译： 高纯度Mn的制造方法技术领域本发明涉及一种高纯度Mn的制造方法，其特征在于，包括：将薄片状电解Mn原料放置在氧化镁坩埚中，使用真空感应熔炼炉（VIM炉）进行熔融， 温度为1240〜1400℃，在500乇以下的惰性气氛中， 然后加入在Mn重量的0.5〜2.0％范围内的钙进行脱氧脱硫; 在脱氧脱硫完成后将铸件铸造在铁模上制造锭; 然后将Mn锭放入氧化镁坩埚中，使用真空感应熔炼炉（VIM炉）在熔融温度下进行熔融，熔融温度调节至1200至1450℃并保持10至60分钟， 200乇以下的惰性气氛; 在铁模中铸造所得物以制造锭; 然后将金属Mn锭放置在氧化铝坩埚中; 用真空泵减压至0.01乇; 然后加热开发升华和蒸馏反应。 提供从市售的电解Mn制造高纯度金属Mn的方法。 特别地，目的是获得其中诸如B，Mg，Al和Si的杂质的量小的高纯度金属Mn。
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公开(公告)号：US08985191B2
公开(公告)日：2015-03-24
申请号：US14507869
申请日：2014-10-07
申请人： Kobe Steel, Ltd.
IPC分类号： B22D27/02 , B22D11/04 , B22D1/00 , C22B34/12 , C22B4/06 , C22B4/00 , C22B9/00 , B22D11/116 , B22D11/041
CPC分类号： C22B34/1295 , B22D1/00 , B22D11/041 , B22D11/116 , B22D27/02 , C22B4/00 , C22B4/005 , C22B4/06 , C22B9/003
摘要： The present invention is a method for manufacturing a titanium ingot (30), the method being characterized by comprising: a step of melting a titanium alloy for a predetermined time by cold crucible induction melting (CCIM); a step of supplying molten titanium (6) to a cold hearth (10), and separating high density inclusions (HDIs) (8) by precipitation in the cold hearth (10) while spraying a plasma jet or an electron beam onto the bath surface of the molten titanium (6); and a step of supplying a molten titanium starting material from which the HDIs (8) are separated by precipitation to a mold (20) to obtain the titanium ingot.
摘要翻译： 本发明是一种制造钛锭（30）的方法，其特征在于包括：通过冷坩埚感应熔融（CCIM）将钛合金熔融预定时间的步骤; 将熔融的钛（6）供应到冷床（10）的步骤，并且通过在冷床（10）中沉淀来分离高密度夹杂物（HDI）（8），同时将等离子体射流或电子束喷射到浴表面上 的熔融钛（6）; 以及通过沉淀将HDI（8）从其分离的熔融钛原料供给到模具（20）以获得钛锭的步骤。
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6.发明申请公开(公告)号：US20150032667A1
公开(公告)日：2015-01-29
申请号：US13863622
申请日：2013-04-16
申请人： Chris M. Noyes
发明人： Chris M. Noyes
IPC分类号： G06Q50/10
CPC分类号： G06Q50/10 , B64D9/00 , B64D11/00 , C22B9/003 , F27B5/14 , F27B14/061 , F27D11/06 , Y02P10/253
摘要： A self-contained assay facility housed in a fixed-wing or rotary wing aircraft that is completely equipped to melt and assay precious metals, particularly gold and silver. An induction furnace melts the metal that is then poured into an ingot. The ingot is weighed and analyzed using an XRF alloy analyzer and the percentage of gold and/or other metals recorded. The value of the gold at current market prices is calculated and the assay and the value of the ingot is printed and given to the seller. The seller may opt to receive the ingot and pay the assayer an assay fee. Alternately, the seller may ask to be paid in cash, in bullion, by wire transfer, or by an open hedge. A transfer or hedge is initiated and confirmed from the assay facility. The ingots are securely stored in a safe within the assay facility.
摘要翻译： 一个独立的测试设备，位于固定翼或旋翼飞机上，完全装备能够熔化和测定贵金属，特别是金和银。 感应炉熔化金属，然后将其倒入锭中。 使用XRF合金分析仪对锭进行称重和分析，并记录金和/或其他金属的百分比。 计算当前市场价格的黄金价值，并将印度的测定和价值印刷给卖方。 卖方可以选择收取锭子，并支付鉴定费用。 或者，卖方可以要求以现金，金条，电汇或开放式对冲方式支付。 转移或对冲是从测定设施启动和确认的。 锭牢固地存储在测定设备内的保险箱中。
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公开(公告)号：US08599899B2
公开(公告)日：2013-12-03
申请号：US13126309
申请日：2009-10-27
申请人： Shinichi Koriyama , Takashi Hirai
发明人： Shinichi Koriyama , Takashi Hirai
CPC分类号： B22D1/00 , B22D46/00 , C22B9/003 , C22B21/0084 , C22B21/0092 , F27B3/10 , F27B3/205 , F27D27/00 , Y02P10/218 , Y02P10/253
摘要： An agitation device, a melting apparatus, and a melting method for improving melting efficiency of molten metal without contaminating the same. The agitation device is provided with a traveling magnetic field generating unit which is disposed outside a charging tank for storing molten metal and generates, inside the charging tank, a magnetic field that travels downward along the rear sidewall of the charging tank. A flow of the molten metal that rotates longitudinally about an axis approximately parallel to the surface of the molten metal is produced in the molten metal. By charging aluminum cutting chips into the molten metal in which the flow is produced, the aluminum cutting chips move with a downward flow of the molten metal, and are immersed in the molten metal. As a result, melting of the aluminum cutting chips can be accelerated.
摘要翻译： 搅拌装置，熔融装置和熔融方法，用于提高熔融金属的熔化效率而不污染熔融金属。 搅拌装置设置有行进磁场产生单元，其设置在用于储存熔融金属的充电槽的外部，并且在充电箱内部产生沿着充电箱的后侧向下行进的磁场。 在熔融金属中产生熔融金属沿着大致平行于熔融金属表面的轴线纵向旋转的流动。 通过将铝切割屑装入到产生流动的熔融金属中，铝切割芯片随着熔融金属的向下流动而移动，并且浸入熔融金属中。 结果，可以加速铝切割屑的熔化。
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公开(公告)号：US08585962B2
公开(公告)日：2013-11-19
申请号：US13043246
申请日：2011-03-08
申请人： Kenzo Takahashi
发明人： Kenzo Takahashi
IPC分类号： F27D3/14
CPC分类号： F27D3/14 , C22B9/003 , C22B21/0084 , F27D27/005 , H02K44/06 , Y02P10/253
摘要： Provided are a non-ferrous metal melt pump having a simple structure capable of tapping non-ferrous metal melt at a low cost without the help of a person, and a melting furnace system using the same. The non-ferrous metal melt pump includes: a container body which includes an inner space and a non-ferrous metal melt passageway, the non-ferrous metal melt passageway having a spiral passageway formed inside a side wall so that a lower end inlet and an upper end open portion, respectively formed in the side wall to be open to the outside, communicate with each other; a magnetic field device, which is rotatable about the vertical axis line, arranged inside the inner space, and the magnetic field device having a magnitude of a magnetic field such that lines of magnetic force moves while penetrating non-ferrous metal melt inside the spiral passageway during the rotation; and a drive device which rotationally drives the magnetic field device.
摘要翻译： 本发明提供一种有色金属熔体泵，其结构简单，能够在不需要人的帮助的情况下以低成本开采有色金属熔体，以及使用其的熔融炉系统。 有色金属熔体泵包括：容器主体，其包括内部空间和有色金属熔体通道，所述有色金属熔体通道具有形成在侧壁内侧的螺旋通道，使得下端入口和 分别形成在侧壁上以开放到外部的上端开口部分彼此连通; 设置在内部空间内的可绕垂直轴线旋转的磁场装置，以及具有磁场强度的磁场装置，使得磁力线在穿过螺旋通道内的有色金属熔体时移动 在旋转期间 以及旋转地驱动磁场装置的驱动装置。
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公开(公告)号：US20120145353A1
公开(公告)日：2012-06-14
申请号：US13384142
申请日：2010-07-15
摘要： Disclosed is a method for producing alloy ingot including: a step of: charging alloy starting material into a cold crucible in a cold-crucible induction melter, and forming melt pool of the alloy starting material by induction heating in inert gas atmosphere; a step of continuing the induction heating and adding first refining agent to the melt pool, and then reducing the content of at least phosphorus from among impurity elements present in the melt pool; and a step of forming alloy ingot by solidifying the melt, the phosphorus content of which has been reduced. The first refining agent is mixture of metallic Ca and flux, where the flux contains CaF2 and at least one of CaO and CaCl2. The weight proportion of the sum of CaO and CaCl2 with respect to CaF2 ranges from 5 to 30 wt % and the weight proportion of metallic Ca with respect to the melt pool is 0.4 wt % or greater.
摘要翻译： 公开了一种合金锭的制造方法，其特征在于，包括以下步骤：将合金原料装入冷坩埚感应熔炉中的冷坩埚中，并通过在惰性气体气氛中感应加热形成合金原料的熔池; 继续感应加热并将第一精炼剂加入到熔池中，然后从存在于熔池中的杂质元素中减少至少磷的含量的步骤; 以及通过使熔融物固化而形成合金锭的步骤，其中磷含量已经降低。 第一精炼剂是金属Ca和助熔剂的混合物，其中助熔剂含有CaF 2和CaO和CaCl 2中的至少一种。 CaO和CaCl 2之和相对于CaF 2的重量比例为5〜30重量％，金属Ca相对于熔融池的重量比例为0.4重量％以上。
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公开(公告)号：US20110248432A1
公开(公告)日：2011-10-13
申请号：US13043246
申请日：2011-03-08
申请人： Kenzo Takahashi
发明人： Kenzo Takahashi
CPC分类号： F27D3/14 , C22B9/003 , C22B21/0084 , F27D27/005 , H02K44/06 , Y02P10/253
摘要： Provided are a non-ferrous metal melt pump having a simple structure capable of tapping non-ferrous metal melt at a low cost without the help of a person, and a melting furnace system using the same. The non-ferrous metal melt pump includes: a container body which includes an inner space and a non-ferrous metal melt passageway, the non-ferrous metal melt passageway having a spiral passageway formed inside a side wall so that a lower end inlet and an upper end open portion, respectively formed in the side wall to be open to the outside, communicate with each other; a magnetic field device, which is rotatable about the vertical axis line, arranged inside the inner space, and the magnetic field device having a magnitude of a magnetic field such that lines of magnetic force moves while penetrating non-ferrous metal melt inside the spiral passageway during the rotation; and a drive device which rotationally drives the magnetic field device.
摘要翻译： 本发明提供一种有色金属熔体泵，其结构简单，能够在不需要人的帮助的情况下以低成本开采有色金属熔体，以及使用其的熔融炉系统。 有色金属熔体泵包括：容器主体，其包括内部空间和有色金属熔体通道，所述有色金属熔体通道具有形成在侧壁内侧的螺旋通道，使得下端入口和 分别形成在侧壁上以开放到外部的上端开口部分彼此连通; 设置在内部空间内的可绕垂直轴线旋转的磁场装置，以及具有磁场强度的磁场装置，使得磁力线在穿过螺旋通道内的有色金属熔体时移动 在旋转期间 以及旋转地驱动磁场装置的驱动装置。
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