BROACHING APPARATUS AND METHOD FOR PRODUCING A GEAR MEMBER WITH TAPERED GEAR TEETH
    1.
    发明申请
    BROACHING APPARATUS AND METHOD FOR PRODUCING A GEAR MEMBER WITH TAPERED GEAR TEETH 失效
    用于生产具有齿轮齿轮的齿轮构件的修整装置和方法

    公开(公告)号:US20070280800A1

    公开(公告)日:2007-12-06

    申请号:US11422387

    申请日:2006-06-06

    Abstract: The apparatus of the present invention provides a broaching machine configured to produce an internal gear member. The broaching machine includes a broaching tool defining a central axis. The broaching tool includes a first set of broaching teeth configured to cut only a first flank portion of a plurality of gear teeth; and a second set of broaching teeth configured to cut only a second flank portion of the plurality of gear teeth. The plurality of gear teeth are formed such that the first and second flank portions of each gear tooth are tapered between a first end portion and a second end portion. The broaching machine also includes a motor configured to rotate the broaching tool about the central axis at a selectable rate and in a selectable direction. A corresponding method for producing an internal gear member is also provided.

    Abstract translation: 本发明的装置提供一种被配置为产生内齿轮构件的拉床。 拉削机器包括定义中心轴的拉削工具。 拉削工具包括第一组拉削齿,其被配置为仅切割多个齿轮齿的第一侧面部分; 以及第二组拉削齿,其被配置为仅切割所述多个齿轮齿的第二侧面部分。 多个齿轮齿形成为使得每个齿轮齿的第一和第二侧面部分在第一端部和第二端部之间是锥形的。 拉削机还包括电动机,其被配置为以可选择的速率和可选择的方向围绕中心轴线旋转拉削工具。 还提供了一种用于制造内部齿轮构件的相应方法。

    Calibrating tool for manufacturing parts with an outer profile
    2.
    发明申请
    Calibrating tool for manufacturing parts with an outer profile 失效
    用于制造具有外部轮廓的零件的校准工具

    公开(公告)号:US20020189064A1

    公开(公告)日:2002-12-19

    申请号:US10217559

    申请日:2002-08-12

    Inventor: Roland Eckgold

    Abstract: In order to manufacture parts with an outer profile, a workpiece 32 is pressed by a pressure piece 24 through a ring-shaped cutting tool 34. The cutting tool 34 has a plurality of disks with inner cutting edges 62 for removing material from the workpiece 32. The cutting edges are progressively longer in the advance direction, so that each cutting edge removes material chips and the last cutting edge in the advance direction corresponds to the desired outer profile of the part. In order to improve chip removal, the chip chambers 74 located between the cutting edges communicate with the outside through radial connection openings 128 which are distributed all around their circumference. To hold the workpiece 32 securely on the pressure piece 24, a pressure pad 76 extends through the cutting tool 34 and is supported on the side of the workpiece 32 opposite to the pressure piece 32, and a hydraulic piston 80 generates a compression force on the pressure pad 76. To ensure a high dimensional accuracy, a calibrating tool with a passage whose dimensions at the rear outlet side correspond to the set dimensions of the part to be manufactured is arranged behind the cutting tool.

    Abstract translation: 为了制造具有外部轮廓的部件,工件32被压力片24通过环形切削工具34挤压。切削工具34具有多个盘,其具有用于从工件32去除材料的内部切削刃62 切削刃在前进方向上逐渐变长,使得每个切削刃去除材料碎屑,并且在前进方向上的最后切削刃对应于部件的期望的外部轮廓。 为了改善切屑去除,位于切削刃之间的切屑腔74通过径向连接孔128与外部连通,径向连接孔128围绕其圆周分布。 为了将工件32牢固地保持在压块24上,压力垫76延伸穿过切削工具34并且被支撑在工件32的与压块32相对的一侧上,并且液压活塞80在压力块32上产生压缩力 为了确保高尺寸精度,具有通道的校准工具布置在切割工具的后面,该通道的后部出口侧的尺寸对应于待制造部件的设定尺寸。

    Device for manufacturing parts with an outer profile
    3.
    发明授权
    Device for manufacturing parts with an outer profile 失效
    用于制造具有外部轮廓的部件的装置

    公开(公告)号:US06430791B1

    公开(公告)日:2002-08-13

    申请号:US09402432

    申请日:1999-10-07

    Applicant: Roland Eckgold

    Inventor: Roland Eckgold

    Abstract: In order to manufacture parts with an outer profile, a workpiece (32) is pressed by a pressure piece (24) through a ring-shaped cutting tool (34). The cutting tool (34) has a plurality of disks with inner cutting edges (62) for removing material from the workpiece (32). The cutting edges are progressively longer in the advance direction, so that each cutting edge removes material chips and the last cutting edge in the advance direction corresponds to the desired outer profile of the part. In order to improve chip removal, the chip chambers (74) located between the cutting edges communicate with the outside through radial connection openings (128) which are distributed all around their circumference. To hold the workpiece (32) securely on the pressure piece (24), a pressure pad (76) extends through the cutting tool (34) and is supported on the side of the workpiece (32) opposite to the pressure piece (32), and a hydraulic piston (80) generates a compression force on the pressure pad (76). To ensure a high dimensional accuracy, a calibrating tool with a passage whose dimensions at the rear outlet side correspond to the set dimensions of the part to be manufactured is arranged behind the cutting tool.

    Abstract translation: 为了制造具有外部轮廓的部件,工件(32)被压力片(24)通过环形切割工具(34)按压。 切割工具(34)具有多个具有内切割边缘(62)的盘,用于从工件(32)移除材料。 切削刃在前进方向上逐渐变长,使得每个切削刃去除材料屑,并且在前进方向上的最后切削刃对应于部件的期望外轮廓。 为了改善切屑去除,位于切削刃之间的切屑腔(74)通过其周围分布的径向连接孔(128)与外部连通。 为了将工件(32)牢固地保持在压块(24)上,压垫(76)延伸穿过切削工具(34)并被支撑在与压块(32)相对的工件(32)侧上, 并且液压活塞(80)在压力垫(76)上产生压缩力。 为了确保高尺寸精度,具有通道的校准工具布置在切割工具的后面,该通道的后部出口侧的尺寸对应于待制造部件的设定尺寸。

    Method and apparatus for performing a rotary broaching operation
particularly on work pieces of rotational symmetry
    4.
    发明授权
    Method and apparatus for performing a rotary broaching operation particularly on work pieces of rotational symmetry 失效
    用于进行旋转拉削操作的方法和装置,特别是在旋转对称的工件上

    公开(公告)号:US4799839A

    公开(公告)日:1989-01-24

    申请号:US109932

    申请日:1987-10-16

    Abstract: Work pieces, especially of rotational symmetry, are machined in a rotary broaching operation. The machine tool for this purpose has a tool carrier carrying a plurality of cutting edges arranged on a curved path in a radial work piece plane. In order to reduce down-time and to simplify the construction of the broaching apparatus, the insertion of a work piece blank into the apparatus and the removal of a finished work piece from the apparatus are preferably performed without interrupting the motions of a tool carrier. For this purpose the tool carrier is provided with a zone which is free of cutting tool edges. This tool free zone of the tool carrier is located downstream of the last cutting edge as viewed in the rotational direction of the tool carrier. This feature avoids the need for a return stroke of the tool carrier. Accordingly, respective return slides and return controls are also obviated. The apparatus is equipped with angular sensing devices for ascertaining the angular positions of the tool carrier at the beginning and at the end of a work cycle to provide respective control signals for the insertion and removal of a work piece in the zone without cutting edges and to start a new work cycle when a work piece blank is inserted into the machine tool.

    Abstract translation: 特别是旋转对称的工件在旋转拉削操作中加工。 用于该目的的机床具有工具载体,该工具载体承载布置在径向工件平面中的弯曲路径上的多个切削刃。 为了减少停机时间并且简化拉削装置的结构,优选在不中断工具架的运动的情况下执行将工件坯料插入设备中并从设备中取出成品工件。 为此,刀具架设有无切削刀刃的区域。 刀具架的无刀具区域位于刀具架的旋转方向观察的最后切削刃的下游。 该功能避免了刀架的返回行程的需要。 因此,也避免了各自的返回幻灯片和返回控件。 该装置配备有角度感测装置,用于在工作周期的开始和结束时确定工具架的角度位置,以提供用于在没有切割边缘的区域中插入和移除工件的相应控制信号,并且 当工件坯件插入机床时,开始新的工作循环。

    Pot broaching machine
    5.
    发明授权
    Pot broaching machine 失效
    POT手推车

    公开(公告)号:US3656401A

    公开(公告)日:1972-04-18

    申请号:US3656401D

    申请日:1970-03-05

    Inventor: PSENKA JOSEPH A

    CPC classification number: B23F1/086 Y10T409/109222

    Abstract: A machine for broaching external gears comprising a frame, a pot broaching tool positioned with its axis vertical at the upper portion of the frame, a piston and cylinder device with its axis vertical located directly beneath the pot broach. The gear blank is positioned directly above a work support carried by the piston and is pushed upwardly through the pot broach to a position of clearance above. The cutting teeth of the broach are of course directed downwardly and each cutting tooth has a chip receiving space directly beneath it into which chips are formed during the broaching operation and from which chips are displaced for downward discharge.

    Abstract translation: 一种用于拉削外部齿轮的机器,包括框架,其纵轴垂直于所述框架的上部定位的罐式拉削工具,其轴线垂直定位在所述锅刀的正下方的活塞和气缸装置。 齿轮坯料直接位于由活塞承载的工件支承件的正上方,并被向上推动通过锅刀到上方的间隙。 拉刀的切割齿当然被向下引导,并且每个切割齿具有直接在其下方的切屑容纳空间,在拉削操作期间切屑形成在其中,并且芯片从中移出以向下排出。

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