摘要:
An axle assembly is provided that includes a tubular member having an outer wall and an interior cavity. The other wall includes a first interlocking feature. An axle component mounting member, such as a bearing shoulder sleeve and/or a brake flange, is arranged on a portion of the outer wall. The mounting member includes a second interlocking feature coacting with the first interlocking feature to affix the mounting member and tubular member to one anther. The axle assembly may be formed by arranging the axle mounting member into a die assembly. A tubular member may be arranged in the die assembly within an opening in the mounting member. A hydroforming process may be employed to pressurize a cavity within the tubular member. A portion of the tubular member is deformed into engagement with the mounting member to affix the mounting member to the tubular member.
摘要:
The invention related to a process for producing pipes, especially large pipes, as per the UOE process, wherein the pipes, after internal and external seam welding, are incrementally calibrated by cold expansion up to half the pipe length. The cold expansion is also used for straightening. For this purpose, the pipe is clamped at the shortest possible distance in front of the expander head, the free pipe end is flexibley deformed, and the pipe is then cold expanded in a known manner. The prestress force thereby decreases and then, after the release of the clamping and the remaining prestress, the pipe moves incrementally by the amount of the expander step width, up to half the pipe length. The process is then repeated for the second pipe half.
摘要:
The movement of an expander by actuation of a manual hydraulic pump in a hydraulically powered flaring hand tool contacts die elements so as to move the die elements radially outward to flare hollow malleable cylindrical tubing. The tool has a manual hydraulic pump for producing movement of a shaft, an adjuster member coupled to the manual hydraulic pump, permitting the shaft to slide through the adjuster member, an expander coupled to the shaft end, and a die set having a plurality of die elements, the die set is coupled to the adjuster member.
摘要:
A method and an apparatus are provided for internal high-pressure forming of a workpiece in a closed internal high-pressure forming die. The workpiece is expanded owing to the internal high fluid pressure exerted by a pressure generator and coming to rest on the cavity of the forming die. The workpiece and the forming die form friction partners in the areas of contact. In order to improve process reliability during the internal high-pressure forming of workpieces and to expand the scope of the method, vibration is imparted directly to at least one of the friction partners by a vibration generator during forming.
摘要:
A blow molding method for use with tubular metal work pieces. The method involves placing a tubular metal component part into a molding tool having an internal molding cavity and at least one access passageway into which the component is inserted. The molding tool is then heated to a temperature between about 1000° F. and 1200° F. and a high pressure gas is injected into the tubular component. The high pressure gas causes the portion of the work component residing within the internal mold cavity of the molding tool to expand and assume the shape of the internal molding cavity. After a cooling period, the component is removed from the molding tool. The process is particularly well suited for forming the end support portions of side rails used with vehicle article carriers, but can be used to form a wide variety of complexly shaped forms from tubular metal workpieces.
摘要:
Superplastic forming of sheet metal blanks is advanced both is quantity and quality with the utilization of a part separating and pressure distributing mid plate sandwiched between a pair of blanks. This arrangement is loaded between upper and lower die halves operatively mounted in a heated press which closes to effect the piercing of one of the blanks by a nozzle which subsequently delivers pressurized air or other inert gas to an intermediate chamber formed by the mid plate between the blanks to effect the simlayaneously forming of separate parts in both forming dies.
摘要:
The invention relates to a process for producing pipes, especially large pipes, according to the UOE process, wherein a pipe, after internal and external seam welding, is incrementally calibrated by cold expansion up to half the pipe length. The cold expansion is simultaneously used for straightening. For this purpose, the pipe is clamped at the shortest possible distance in front of an expander head, the free pipe end is flexibly deformed, and the pipe is then cold expanded in a known manner. The prestress force thereby decreases and then, after the release of the clamping and the remaining prestress, the pipe moves incrementally by the amount of and expander step width, up to one half of the pipe length. The process is then repeated for the second half of the pipe.
摘要:
A method and device for producing a y-fitting having a y-branch from a metal tube by hydroforming. The device includes a die defining a cavity having a cylindrical portion, in which the tube is placed, and a branch, opening into the cylindrical portion and having a shape corresponding to the y-branch; opposed pistons configured to move inside the die to exert thrust on each end of the tube; an injection mechanism configured to inject a fluid into the tube at high pressure so that metal flows into the branch; a counter-plunger arranged in the branch and in contact with that portion of the tube facing the branch; and a displacement mechanism configured to displace the counter-plunger between a first position parallel to the axis of the tube and a second position perpendicular to the axis of the branch.
摘要:
An approach to restoring the cross-section of a bent tube to circularity. The tube is placed into a fixture, so that pressurization does not remove the bend. Liquid is placed into the tube, and pressurized. Pressure is increased until the wall of the tube undergoes plastic deformation, and becomes circular.