摘要:
A structural hydroformed joint member has projecting portions (30a, 30b) formed integrally on an outer peripheral face of a hollow main tube part (20) by hydroforming an element tube with an outside diameter D. In this case, both intersecting planes (35a, 35b), which are projecting planes of end faces (33a, 33b) of the projecting portions (30a, 30b) toward the main tube part (20), share a plane perpendicular to the main axis (40) of the main tube part (20) only in portions (36a, 36b) of the intersecting planes (35a, 35b). At that time, by setting areas of the portions (36a, 36b) to 30% or more and 90% or less relative to an area of each of the intersecting planes (35a, 35b), a projecting height of each of the projecting portions (30a, 30b) is 0.3D or higher for functioning as a joint.
摘要:
A punch for forming opposite ends of a copper tube into a T includes a tapered or shovel-nose such that the spacing between the ends of the opposed punches is reduced, thereby reducing the excess copper remaining in the T once formed. A method of forming the fitting employs the shovel-nose punches in a hydro-forming process to accommodate such results.
摘要:
A structural hydroformed joint member has projecting portions (30a, 30b) formed integrally on an outer peripheral face of a hollow main tube part (20) by hydroforming an element tube with an outside diameter D. In this case, both intersecting planes (35a, 35b), which are projecting planes of end faces (33a, 33b) of the projecting portions (30a, 30b) toward the main tube part (20), share a plane perpendicular to the main axis (40) of the main tube part (20) only in portions (36a, 36b) of the intersecting planes (35a, 35b). At that time, by setting areas of the portions (36a, 36b) to 30% or more and 90% or less relative to an area of each of the intersecting planes (35a, 35b), a projecting height of each of the projecting portions (30a, 30b) is 0.3 D or higher for functioning as a joint.
摘要:
A tube bend has at least one bend zone and two outlet zones adjoining the latter on both sides. The tube bend has a different cross-sectional shape from the outlet zones with an identical flow cross section. The degree of expansion, as the ratio of the diameter of the component in the bending plane to the diameter of the blank in the bending plane, has a value between 1 and 1.1.
摘要:
A method for making a bicycle frame part includes the steps of preparing a malleable tubular blank that has an outer surface and that is made from an alloy selected from the group consisting of Al—Mg—Sc alloy, Al—Mg—Zr alloy, and Al—Mg—Li—Zr alloy; placing the tubular blank in a mold such that the tubular blank is surrounded by an inner surface of the mold; heating the tubular blank to a working temperature ranging from 200 to 500° C; and injecting a high-pressure fluid into the tubular blank so as to permit expansion and permanent deformation of the tubular blank in the mold to an extent that the outer surface of the expanded tube abuts against and conforms to the inner surface of the mold.
摘要:
First and second hollow bodies each having at least one opening are joined by first forming a fracture zone in a joint region of the first body and then juxtaposing the bodies in a closed cavity of an internal high-pressure shaping tool with the second body spaced from and open toward the fracture zone of the first body. The first body is then internally pressurized with a hydraulic medium until a burst pressure at the fracture zone is exceeded and the first body ruptures and is deformed outward at the fracture zone into engagement with the second body. The medium then flows through the ruptured fracture zone into the second body.
摘要:
A method and device for producing a y-fitting having a y-branch from a metal tube by hydroforming. The device includes a die defining a cavity having a cylindrical portion, in which the tube is placed, and a branch, opening into the cylindrical portion and having a shape corresponding to the y-branch; opposed pistons configured to move inside the die to exert thrust on each end of the tube; an injection mechanism configured to inject a fluid into the tube at high pressure so that metal flows into the branch; a counter-plunger arranged in the branch and in contact with that portion of the tube facing the branch; and a displacement mechanism configured to displace the counter-plunger between a first position parallel to the axis of the tube and a second position perpendicular to the axis of the branch.
摘要:
A method and a device for manufacturing secondary mold elements such as necks, protrusions, raised elongate flat locations and the like on elongate, circumferentially closed hollow shapes by means of internal-high-pressure shaping. The secondary mold element is shaped locally by widening of the hollow shape using a high-pressure fluid therein, and is supported under control during the shaping process by a counter plunger that expands outward with increasing shaping. In order to expand the method limits during the manufacture of a secondary mold element for an increase in its height in a safe and simple manner, the hollow section is upset inward by the counter plunger at the point where the secondary mold element is to be produced, whereupon the hollow shape material in the vicinity of the inward upsetting point is pressed circumferentially and endwise by the high-pressure fluid and the plunger. After the inward upsetting process, the hollow section is upset outward under internal high pressure by retracting the plunger that constantly abuts the hollow section, and the secondary mold element is formed.
摘要:
A suspension arm for a vehicle is provided, the suspension arm including an L-shaped arm body having a first end portion, an intermediate portion, and a second end portion. The first end portion is adapted to pivotally connect the arm body to a vehicle. The intermediate portion has a bulge formed thereon which is adapted to pivotally connect the arm body to the vehicle. The second end portion is adapted to connect the arm body to a vehicle wheel knuckle. The arm body is formed from a single piece of pipe material having a closed cross-section.
摘要:
A bottomed tubular blank or a blank having an open end and a closed end is formed into a valve body whose shape is defined by a pair of dies and the ends of pistons incorporated in the dies. Pressure oil is introduced into the blank through one of the pistons to bulge the blank to the shape thus defined. There are provided upper and lower pressing dies between which the blank is disposed and pistons extending into the dies in four directions, with the piston for pressing the opening of the blank being provided with an inlet for supplying the pressure oil into the blank and an outlet for discharging the pressure oil. When required, the blank is pressed by the dies for preliminary forming and then subjected to the hydraulic bulge forming.