Exothermic Welding System and Method

    公开(公告)号:US20210162533A1

    公开(公告)日:2021-06-03

    申请号:US17048419

    申请日:2018-04-18

    Abstract: The system comprises a mold (6) which in turn comprises: a weld cavity (4), housings (5) for the components (1) to be welded, a crucible-funnel (7) communicated with the weld cavity (4) for housing filling material (3), at least one additional cavity (10) for housing an exothermic mixture (2); and an inner shell (11) that separates the crucible-funnel (7) and the at least one additional cavity (10) to transmit heat produced in the exothermic reaction from the additional cavity (10) to the crucible-funnel (7). It allows the exothermic mixture to be isolated to avoid contact with the filling material (3) and to prevent it from reaching the weld cavity (4). The system can further include a first filler (13) and a second filler (16), arranged to be mounted over the mold (6) for introducing the filling material (3) and the exothermic mixture (2), respectively.

    TRIGGER DEVICES FOR EXOTHERMIC WELDS
    3.
    发明申请

    公开(公告)号:US20200370750A1

    公开(公告)日:2020-11-26

    申请号:US16989280

    申请日:2020-08-10

    Abstract: Trigger devices for igniting an exothermic reaction is provided. The trigger devices may be flint type trigger devices and electronic type trigger devices. The flint type trigger device has a housing with a spark opening on a rear wall of the housing. A mold mounting assembly is secured to an exterior of the rear wall of the housing. A motor assembly is secured to the inside of the rear wall of the housing. The motor assembly has a flint wheel attached to a shaft of a motor, where the flint wheel is located adjacent the spark opening. A flint assembly is positioned within the housing such that a flint of the flint assembly is in contact with the flint wheel. A controller positioned within the housing is configured to selectively activate the motor to cause the flint wheel to rotate against the flint to create one or more sparks that are ejected from the spark opening.

    Trigger devices for exothermix welds

    公开(公告)号:US10738999B2

    公开(公告)日:2020-08-11

    申请号:US16151063

    申请日:2018-10-03

    Abstract: Trigger devices for igniting an exothermic reaction is provided. The trigger devices may be flint type trigger devices and electronic type trigger devices. The flint type trigger device has a housing with a spark opening on a rear wall of the housing. A mold mounting assembly is secured to an exterior of the rear wall of the housing. A motor assembly is secured to the inside of the rear wall of the housing. The motor assembly has a flint wheel attached to a shaft of a motor, where the flint wheel is located adjacent the spark opening. A flint assembly is positioned within the housing such that a flint of the flint assembly is in contact with the flint wheel. A controller positioned within the housing is configured to selectively activate the motor to cause the flint wheel to rotate against the flint to create one or more sparks that are ejected from the spark opening.

    Exothermic bonding for cylinder block inserts

    公开(公告)号:US10166629B2

    公开(公告)日:2019-01-01

    申请号:US14887027

    申请日:2015-10-19

    Abstract: A method for manufacturing an engine block is disclosed. In embodiments, the method includes forming an expansion hole in a block body of the engine block that encircles an engine block bore at a head face of the engine block. The method also includes placing an insert into the expansion hole, the insert including an insert body. The method further includes placing a reaction material between the insert and the block body. The method yet further includes forming an insert bond layer between the insert and block body using the reaction material. The method still further includes forming an insert bore through the insert body.

    THERMITE WELDING
    7.
    发明申请
    THERMITE WELDING 审中-公开
    热熔焊接

    公开(公告)号:US20170028504A1

    公开(公告)日:2017-02-02

    申请号:US15276230

    申请日:2016-09-26

    Abstract: A process for welding metallic sections that includes providing first and second metallic sections to be welded together, and wherein the welded rail sections will include a weld fusion zone that further includes a weld terminus at each rail section; providing thermite welding dies for use in welding the metallic sections together; covering the thermite welding dies with an oxide displacing or oxide dissolving flux added locally to the edges of the thermite welding dies that are immediately adjacent to the weld fusion zone and the metallic sections; positioning the thermite welding dies on the metallic sections in the region where the metallic sections are to be joined together; and initiating an exothermic reaction between the thermite welding dies and the metallic sections by introducing molten metal into the region where the metallic sections are to be joined together, wherein the exothermic reaction creates a weld between the metallic sections.

    Abstract translation: 一种用于焊接金属部分的方法,包括提供待焊接在一起的第一和第二金属部分,并且其中焊接的轨道部分将包括在每个轨道部分处进一步包括焊接终点的焊接熔融区域; 提供用于将金属部分焊接在一起的铝热焊接模具; 用氧化物置换或氧化物溶解焊剂覆盖铝热焊接模具,其局部地添加到与焊接熔融区域和金属部分紧邻的铝热焊接模具的边缘; 将铝热焊接模具定位在金属部分接合在一起的区域中的金属部分上; 通过将熔融金属引入到金属部分接合在一起的区域中,引发热焊接模具和金属部件之间的放热反应,其中放热反应在金属部分之间产生焊缝。

    Weld Kit and Method for Limited Access Weld Joints
    8.
    发明申请
    Weld Kit and Method for Limited Access Weld Joints 审中-公开
    焊接套件和有限接触焊接接头的方法

    公开(公告)号:US20160361778A1

    公开(公告)日:2016-12-15

    申请号:US14739785

    申请日:2015-06-15

    CPC classification number: B23K23/00 B23K9/0026 B23K9/035 B23K9/16

    Abstract: A weld kit is presented for use in creating a weld with limited access to a structure. The weld kit contains a back plate being a combination of a thermic material attached to a metallic material. Additionally, the weld kit has a lowering device secured to the back plate. A plurality of tacking nodes travel through both the thermic material and the metallic material of the back plate. The plurality of tacking nodes are operative to accept and distribute heat from a welding arc to create a tack weld at a location where at least one of the plurality of tacking nodes contacts a weld joint. The presented weld kit may be used to repair a damaged enclosed structure. Additionally, the presented weld kit may also be used to create an enclosed structure in a manufacture type environment.

    Abstract translation: 提供焊接套件,用于创建具有对结构的访问受限的焊缝。 焊接套件包含背板,其是连接到金属材料的热材料的组合。 此外,焊接套件具有固定到背板的下降装置。 多个定位节点穿过热板材料和背板的金属材料。 多个定位节点可操作以接受和分配来自焊接电弧的热量,以在多个定位节点中的至少一个接触焊接接头的位置处产生定位焊缝。 所提供的焊接套件可用于修复损坏的封闭结构。 另外,所提供的焊接工具还可用于在制造类型环境中创建封闭结构。

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