摘要:
A cartridge heater for high-voltage applications is disclosed. In one embodiment, the cartridge heater is substantially elongate and cylindrical, and comprises an outer stainless steel sheath having an outside diameter on the order of one-half inch or less. Within the outer sheath is a resistive heating element coiled around an inner, electrically insulating wind core. A substantially hollow cylindrical core sleeve is disposed around the heating element and wind core, electrically insulating the heating element from the outer sheath. In one embodiment, the core sleeve is composed of pre-compressed magnesium oxide.
摘要:
A resistive heating element having high generation efficiency for far infrared rays and a comparatively high specific resistance while maintaining the strength required as a resistive heating element, is obtained by shaping a mixture of graphite powder, boron nitride and silicone rubber to a desired shape followed by firing by heating to 380° C. in an oxidizing atmosphere and then further firing by heating to 1100° C. in a nitrogen atmosphere.
摘要:
A method of manufacturing a sheathed electrical heater assembly comprising the steps of: molding a core element into a desired shape, the core element having an outer surface; heating the core element at an elevated temperature sufficient to release organic material from the core element; placing a heating element in communication with the core element; and, encapsulating the core, and the heating element in an insulation protection layer, whereby the heater assembly is formed. Additionally shown is a sheathed electrical heater assembly comprising: a core made of an organo-ceramic material; a heating element in communication with the core; an insulation protection layer encapsulating the core and heating element to produce the heater assembly, the protection layer comprising and organo-ceramic material; and, a sheath encapsulating the heater assembly, the sheath also comprising an organo-ceramic material.
摘要:
A heater cable is wired in combination with a lead cable, the two cables form a pattern wherein the heater cable and the lead cable are spaced by a predetermined distance L, in the range of 0 to 10 mm, from each other and are supplied with opposite flow of current. The heater cable has a core thread, a heating element wire wound in a spiral on the outer surface of the core thread, a fusing layer provided over the heating element wire, a signal wire wound in a spiral on the outer surface of the fusing layer and a protective coating provided over the signal wire. The lead cable has a conductive wire covered at its outer surface with an insulating coating.
摘要:
Various components of thermal systems are shown molded within a polymer composite sheath, including heaters, sensors, and control circuits. The use of transfer and compression molding allows for the use of thermoset polymers containing very high levels of reinforcement fillers. These improved materials, in turn, create a component with superior thermophysical properties, including high heat flux levels, thermal conductivity, impact resistance, corrosion resistance, and maintenance of mechanical properties at high temperatures (>300° F.). The present invention also allows for wide variety of geometric configurations and the possibility to insert temperature sensors directly in hot zones of heaters.
摘要:
An electrical cable device such as a heating cable includes a braidless ground return layer surrounding an inner jacket. The ground return layer is formed by a conductive polymer and a ground return wire connected to the conductive polymer. The polymer may be made suitably conductive for ground fault detection by addition of a particulate conductive filler such as carbon black, carbon fibers, or a blend thereof.
摘要:
A cartridge heater and method of manufacturing same. In one embodiment, the cartridge includes a sheath having a first end and a second end. The first end of the sheath forms a seat. An elastomeric bushing is swaged against the seat such that it forms a mechanically bonded seal substantially preventing moisture egress into the cartridge heater. A heating element is also disposed in the sheath and is connected to leads protruding from the bushing. The heater includes crushable insulation material disposed within the sheath.
摘要:
A molded polymer composite heater is shown. The use of transfer molding and compression molding allows for the use of thermoset polymers containing very high levels of reinforcement fillers. These improved materials, in turn create a heater with thermophysical properties superior to the prior art, including higher heat flux levels, thermal conductivity, impact resistance, and maintenance of mechanical properties at high temperatures (˜>300° F.). The present invention also allows for wide variety of geometric configurations and the possibility to insert temperature sensors directly in hot zones of the heater.
摘要:
An electrical sleeve heater has an inner tube centered on an axis and formed with an axially extending and radially inwardly open cutout open at an axial end of the tube, an electrical heater coil wound around the tube, an outer tube engaged around the heater coil and tube, and an axially elongated thermal sensor probe having a sleeve and a pair of wires extending axially in the sleeve fitted in the cutout. The inner tube has substantially cylindrical inner and outer surfaces and the thermal sensor probe has a radial thickness smaller than a radial distance between the inner and outer surfaces.
摘要:
An upper metallic base is placed over a lower metallic base with a resistance heater element interposed between them so as to cause a plastic deformation to at least one of the opposing surfaces until the corresponding surfaces conform to an outer profile of the heater element, and the opposing surfaces of the lower and upper bases, and the resistance heater element are substantially entirely bonded to one another by a metallic bonding which may consist of brazing, soldering or diffusion bonding. Because the metallic bonding provides a favorable heat conduction, and can thereby improve the thermal efficiency and prevent local heating, a rapid temperature rise and uniform heating are made possible. Because the base consists of two parts, the material for the base can be selected from a wide range of materials including those capable of withstanding high temperatures and corrosive materials.