Abstract:
An oxygen barrier composition for polymeric materials includes a metal and an additive compound. The oxygen barrier composition can also contain a host polymer. Structures containing an oxygen barrier composition may be formed as a complete package, as a portion of a package, and/or as a precursor to a package.
Abstract:
A method of making a plastic container having a body and a finish with at least one external thread includes providing a plastic preform (24) having a body (26) and a neck (28) and blow molding the body of the preform to form the body (12) of the container. Either prior to or subsequent to blow molding the container body, the preform neck is radially and circumferentially expanded. A finish ring (14) having at least one external thread (16) is secured to the external surface of the neck after expansion of the neck.
Abstract:
A preform assembly for blow molding a container includes a molded plastic preform (22, 52 or 62) having a body (26) and a neck (28 or 54) with an external surface. The neck includes a plurality of spaced lands (32 or 56) molded integrally with the neck and the body and defining the external surface of the neck, and a plurality of open spaces (34 or 58) between the lands. A plastic finish ring (24) is molded separately from the preform and is externally secured over the lands. The open spaces between the lands reduce heat transfer between the preform neck and the finish ring. In two exemplary embodiments of the invention, the lands include either spaced axial ribs (32) or spaced circumferential ribs (56) on the preform neck, and the open spaces include either spaced axial channels (34) or spaced circumferential channels (58) between the ribs.
Abstract:
A plastic container (22 or 50) includes a plastic body having a polygonal sidewall contour with rounded corners (34, 52) on a cylinder of revolution (38, 54) and flat panels (36, 56) extending between the corners chordally of the cylinder of revolution. In the preferred embodiments of the invention, a label (30) is disposed on an exterior surface of at least one of the flat panels, and most preferably extends circumferentially around the exterior surface of the container sidewall. Upon filling the container with hot liquid and capping the container, the flat panels bow radially inwardly as the liquid cools. However, any labeling placed on the container, either before or after cooling, is secured to the panels as well as the rounded corners, and does not wrinkle or crinkle during storage or use.
Abstract:
Method of securing a separate handle (18) to a plastic blow-molded container, the container having a molded external flange which is not subject to stretching during the blow-molding process. The flange has a substantially flat underside face and serves as a rigid support for the handle (18) when a substantially flat upper abutment surface of the handle (18) is positioned against the flange. Preferably, the upper end of the handle (18) has a downwardly extending lug (15) which is surrounded by the blow-molded sidewall of the container. The preform and handle (18) can be brought together into position where the upper end of the handle is adjacent to the underside of the external flange by relative movement of the preform and handle (18) towards each other along a first path which is substantially perpendicular to the longitudinal axis of the preform. In addition, the handle (18) and preform can be brought together prior to their introduction into the mold, and then introduced together into the blow mold along a second path which is also substantially perpendicular to the longitudinal axis of the preform. Further, the preform can be heated prior to introduction into the mold, while the handle (18) remains unheated.
Abstract:
Method of making multilayer preforms which resist delamination and in a reduced cycle time. A first array of preforms are molded onto a first array of cores in an associated array of mold cavities, the cores and preforms are removed from the mold cavities as soon as possible without significant physical preform deformation, and the preforms are then cooled on the cores while a second array of cores is positioned in the mold cavities. Cooling on the cores prevents delamination of the preform layers and reduces the in-mold cooling time. Providing multiple sets of cores on a rotating turret further reduces the cycle time compared to the prior art use of robotic cooling tubes.
Abstract:
A multilayer preform and container, and method of forming the same, having at least one layer including polyethylene naphthalate (PEN) to provide enhanced oxygen barrier performance and thermal stability. The PEN layer may be a homopolymer, copolymer, or blend of PEN. In a first high-PEN embodiment, the exterior layer contains on the order of 80-100 % PEN and 0-20 % PET by total weight of the layer, and a core layer of a nonstrain hardenable polyester such as PETG. In a second low-PEN embodiment, the exterior layer includes a strain hardenable low-PEN copolymer or blend including on the order of 1-20 % PEN and 80-99 % PET, and the core layer is a strain-hardenable polyester such as a low-copolymer PET. In a third mid-range PEN embodiment, the exterior wall includes a substantially amorphous PEN copolymer or blend containing on the order of 20-80 % PEN and 80-20 % of another polyester such as PET, and a strain-hardened core layer of polyester such as a low-copolymer PET. To further enhance the oxygen barrier and thermal stability properties, the core layer may further include a copolymer or blend of PEN. Alternatively, PEN may be provided in an interior layer only.
Abstract:
A preform assembly (20) for blow molding a container includes a molded plastic preform (22) having an open mouth, a neck (28) surrounding the mouth with an external surface at a first diameter, an external flange (30) at one end of the neck surrounding the mouth, and a preform body (26) integrally molded with the neck at an end of the neck spaced from the flange. The preform body has a second external diameter that is greater than the first diameter of the neck external surface. A circumferentially continuous molded plastic finish ring (24) is externally secured over the external surface of the neck between the flange and the preform body. In the preferred embodiments of the invention, the finish ring is secured to the preform neck by expanding the ring over the flange, most preferably using a mandrel 40, and then allowing the ring resiliently to shrink onto the external surface of the neck.
Abstract:
A method of making a plastic container (40) having a body (24) and a finish (36) with at least one external thread (38) includes injection or compression molding a plastic preform (10) having a body (12) and a finish (14) with at least one external thread (16), blow molding the body of the preform to form the body of the container, and either prior to, subsequent to or both prior and subsequent to blow molding the container body, expanding the injection or compression molded preform finish to form a container finish having at least one injection or compression molded external thread. In the preferred embodiments of the invention, the finish is expanded after the container body is blow-molded. The invention can be implemented to expand a narrow-neck preform or container finish to a wide-mouth preform or container finish.
Abstract:
Process for controlling the change of intrinsic viscosity and transesterification during solid stating of a polyethylene terephthalate (PET) and polyethylene naphthalate (PEN) blend, with an effective amount of an alkylene glycol compound. The process enables the production of a copolymer based on predefined initial and final IV's and final transesterification level, by varying the solid-stating time and/or effective amount of alkylene glycol. In one embodiment, a relatively greater amount of post-consumer PET (e.g., 70 %) having an IV of on the order of 0.72-0.73, is incorporated in the blend to provide a final IV on the order of 0.80-0.85, and a moderate, controlled level of transesterification; the blend is used to injection mold a sleeve layer of a preform. In another embodiment, a substantially transparent neck finish for a preform is made from a PEN/PET blend having an amount of alkylene glycol which enables substantial transesterification, without excessive increase in IV.