公开(公告)号：WO2012120351A1

公开(公告)日：2012-09-13

申请号：PCT/IB2012/000393

申请日：2012-03-02

Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA ,  ONDA, Takahiro ,  WATANABE, Goro ,  MURASE, Morimasa ,  ISHII, Yasuhiro ,  KITAYAMA, Tsunaji ,  TAKAO, Hisaaki ,  TESHIMA, Hideki ,  SHIBATA, Yoshinori ,  KONISHI, Tokujiro ,  TOMINAGA, Naotoshi

Inventor： ONDA, Takahiro ,  WATANABE, Goro ,  MURASE, Morimasa ,  ISHII, Yasuhiro ,  KITAYAMA, Tsunaji ,  TAKAO, Hisaaki ,  TESHIMA, Hideki ,  SHIBATA, Yoshinori ,  KONISHI, Tokujiro ,  TOMINAGA, Naotoshi

IPC: B23K11/11 ,  B23K11/25 ,  G01N29/04 ,  G01N29/11

CPC classification number: B23K11/25 ,  B23K11/115 ,  B23K11/252 ,  B23K11/36 ,  B32B7/045 ,  B32B15/011 ,  G01N29/043 ,  G01N29/11 ,  G01N2291/044 ,  G01N2291/048 ,  G01N2291/267 ,  Y10T428/12347

Abstract: A resistance welding method according to the invention includes: a melting start time specification process for specifying a melting start time, which is a time at which at least a part of a welding portion (Y) of a welding subject (W) starts to melt while being subjected to Joule heating by a power input from an electrode (11) pressed against the welding subject (W), by detecting a variation in an ultrasonic wave emitted toward the welding portion; a first power amount calculation process for calculating a first power amount, which is an integrated value of the power input into the welding subject via the electrode from the melting start time; a first determination process for determining whether or not the first power amount has reached a first set value; and a heating process for performing the Joule heating from the melting start time until the first power amount reaches the first set value.

Abstract translation: 根据本发明的电阻焊接方法包括：用于指定熔化开始时间的熔化开始时间指定处理，该熔化开始时间是焊接对象（W）的焊接部分（Y）的至少一部分开始熔化的时间 同时通过检测朝向焊接部发射的超声波的变化，通过从压在焊接对象（W）上的电极（11）输入的电力进行焦耳加热; 第一功率量计算处理，用于计算从熔化开始时间经由电极输入到焊接对象的功率的积分值的第一功率量; 用于确定第一电力量是否已经达到第一设定值的第一确定处理; 以及从熔化开始时间直到第一功率量达到第一设定值来进行焦耳加热的加热处理。

公开(公告)号：WO2011061623A2

公开(公告)日：2011-05-26

申请号：PCT/IB2010/003119

申请日：2010-11-16

Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA ,  WATANABE, Goro ,  ISHII, Yasuhiro ,  SATO, Yasumoto ,  KITAYAMA, Tsunaji ,  TAKAO, Hisaaki ,  ONDA, Takahiro ,  TESHIMA, Hideki ,  UCHIDA, Keisuke

Inventor： WATANABE, Goro ,  ISHII, Yasuhiro ,  SATO, Yasumoto ,  KITAYAMA, Tsunaji ,  TAKAO, Hisaaki ,  ONDA, Takahiro ,  TESHIMA, Hideki ,  UCHIDA, Keisuke

IPC: B23K11/11 ,  B23K11/25

CPC classification number: B23K11/115 ,  B23K11/252 ,  B23K11/257 ,  B23K11/258

Abstract: In a resistance welding method, by controlling the power amount from a melting start time onward, the weld quality may be stabilized efficiently, even when a disturbance is present, because of the correlation between the amount of power input from the melting atart time and a resulting nugget. The resistance welding method includes: pressing an electrode against a workpiece; inputting power to the workpiece through the electrode to subject the workpiece to Joule heating; detecting the melting start time, which is the time at which at least a portion of the faying portion of a workpiece starts to melt when subjected to Joule heating; calculating a first power amount input into the workpiece from the melting start time; and determining whether the first power amount has reached a first set value; and continuing the Joule heating until the first power amount reaches the first set value.

Abstract translation: 在电阻焊接方法中，通过从熔融开始时间开始控制功率量，即使存在干扰也能够有效地稳定焊接质量，因为从熔融起始时间输入的功率量与 得到的金块。 电阻焊接方法包括：将电极压在工件上; 通过电极向工件输入动力，对工件进行焦耳加热; 检测熔化开始时间，即当进行焦耳加热时，工件的接合部分的至少一部分开始熔化的时间; 从熔化开始时间计算输入到工件中的第一功率量; 以及确定所述第一功率量是否已经达到第一设定值; 并继续焦耳加热，直到第一功率量达到第一设定值。

公开(公告)号：WO2012157164A1

公开(公告)日：2012-11-22

申请号：PCT/JP2012/002056

申请日：2012-03-23

Applicant: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO ,  DONG, Shuxin ,  MATSUOKA, Hideaki ,  URATA, Shinya ,  NAKAI, Hideo ,  TAKAO, Hisaaki

Inventor： DONG, Shuxin ,  MATSUOKA, Hideaki ,  URATA, Shinya ,  NAKAI, Hideo ,  TAKAO, Hisaaki

IPC: C25D11/04

CPC classification number: C25D11/04

Abstract: An aluminum conductor having very high specific resistance and withstand breakdown voltage is provided. An aluminum conductor of the present invention includes a substrate made of pure aluminum or aluminum alloy and an insulating layer with which an outer surface of this substrate is covered, in which the insulating layer is composed of an anodized layer formed on the substrate and having a specific surface area of 25 m 2 /g or more. At the specific surface area of 25 m 2 /g or more, the specific resistance and the withstand breakdown voltage of the anodized layer rapidly rise exactly beyond comparison. The aluminum conductor covered with such an anodized layer exhibits high insulation properties. Moreover, the anodized layer has excellent heat resistance. Therefore, the aluminum conductor of the present invention exhibits excellent insulation properties even in a high temperature environment etc.

Abstract translation: 提供具有非常高的电阻和耐受击穿电压的铝导体。 本发明的铝导体包括由纯铝或铝合金制成的基板和覆盖该基板的外表面的绝缘层，其中绝缘层由形成在基板上的阳极化层组成，并且具有 比表面积为25m2 / g以上。 在25m 2 / g以上的比表面积下，阳极氧化层的电阻率和耐受击穿电压迅速上升，超出了比较。 用这种阳极氧化层覆盖的铝导体表现出高的绝缘性能。 此外，阳极氧化层具有优异的耐热性。 因此，即使在高温环境下，本发明的铝导体也具有优异的绝缘性能

公开(公告)号：WO2014167401A8

公开(公告)日：2015-08-27

申请号：PCT/IB2014000499

申请日：2014-04-08

Applicant: TOYOTA MOTOR CO LTD ,  KAWANISHI YOSHITOMO ,  MARUYAMA DAICHI ,  DONG SHUXIN ,  TAKAO HISAAKI ,  URATA SHINYA ,  OKAMOTO ATSUTO ,  NAKAI HIDEO

Inventor： KAWANISHI YOSHITOMO ,  MARUYAMA DAICHI ,  DONG SHUXIN ,  TAKAO HISAAKI ,  URATA SHINYA ,  OKAMOTO ATSUTO ,  NAKAI HIDEO

IPC: H01F5/06 ,  H01B7/02 ,  H01B13/06 ,  H01F41/12

CPC classification number: H01B5/12 ,  B21B1/166 ,  C21D8/06 ,  C22F1/08 ,  H01B13/0016 ,  H01F5/06 ,  H01F41/12

Abstract: A method for manufacturing an element wire assembly includes: a first step of bunching up and rolling or drawing a plurality of circular cross-section conducting wires (1) to shape each of the conducting wires into a polygon in cross section and form the conducting wires (1') and form a conducting wire assembly (10); and a second step of heat-treating the conducting wire assembly (10) to form an oxide film (2) on the periphery of each of the conducting wires (Γ) to form element wires (3) and form an element wire assembly (20).

Abstract translation: 一种元件线组件的制造方法，其特征在于，包括：第一步骤，对多根圆形截面导电线（1）进行加捻和拉拔，将每根导线成形为多边形，形成导线 （1'）并形成导线组件（10）; 以及第二步骤，对所述导线组件（10）进行热处理，以在所述导线（Γ）的周围形成氧化物膜（2），以形成元件线（3）并形成元件线组件 ）。

公开(公告)号：WO2014167401A1

公开(公告)日：2014-10-16

申请号：PCT/IB2014/000499

申请日：2014-04-08

Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA ,  KAWANISHI, Yoshitomo ,  MARUYAMA, Daichi ,  DONG, Shuxin ,  TAKAO, Hisaaki ,  URATA, Shinya ,  OKAMOTO, Atsuto ,  NAKAI, Hideo

Inventor： KAWANISHI, Yoshitomo ,  MARUYAMA, Daichi ,  DONG, Shuxin ,  TAKAO, Hisaaki ,  URATA, Shinya ,  OKAMOTO, Atsuto ,  NAKAI, Hideo

IPC: H01F5/06 ,  H01B13/06 ,  H01B7/02 ,  H01F41/12

CPC classification number: H01B5/12 ,  B21B1/166 ,  C21D8/06 ,  C22F1/08 ,  H01B13/0016 ,  H01F5/06 ,  H01F41/12

Abstract: A method for manufacturing an element wire assembly includes: a first step of bunching up and rolling or drawing a plurality of circular cross-section conducting wires (1) to shape each of the conducting wires into a polygon in cross section and form the conducting wires (1') and form a conducting wire assembly (10); and a second step of heat-treating the conducting wire assembly (10) to form an oxide film (2) on the periphery of each of the conducting wires (Γ) to form element wires (3) and form an element wire assembly (20).

Abstract translation: 一种元件线组件的制造方法，其特征在于，包括：第一步骤，对多根圆形截面导电线（1）进行加捻和拉拔，将每根导线成形为多边形，形成导线 （1'）并形成导线组件（10）; 以及第二步骤，对所述导线组件（10）进行热处理以在每个所述导线（＆Ggr）的周边上形成氧化膜（2），以形成元件线（3）并形成元件线组件 20）。

公开(公告)号：WO2012172414A1

公开(公告)日：2012-12-20

申请号：PCT/IB2012/001160

申请日：2012-06-14

Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA ,  FURUKAWA, Masashi ,  SHIBATA, Yoshinori ,  KONISHI, Tokujiro ,  ISHIZAKI, Toshitaka ,  TAKAO, Hisaaki ,  OSHIMA, Tadashi ,  GOMI, Ryosuke ,  YOSHIDA, Takashi

Inventor： FURUKAWA, Masashi ,  SHIBATA, Yoshinori ,  KONISHI, Tokujiro ,  ISHIZAKI, Toshitaka ,  TAKAO, Hisaaki ,  OSHIMA, Tadashi ,  GOMI, Ryosuke ,  YOSHIDA, Takashi

IPC: B23K35/02 ,  B23K35/365

CPC classification number: B23K35/025 ,  B23K35/365

Abstract: A metal nanoparticle paste includes: metal nanoparticles; a phosphate dispersant that has a hydrophilic portion; and a polar solvent, wherein the content of the metal nanoparticles is higher than or equal to 70 percent by weight and lower than 100 percent by weight.

Abstract translation: 金属纳米粒子糊包括：金属纳米粒子; 具有亲水部分的磷酸酯分散剂; 和极性溶剂，其中金属纳米颗粒的含量高于或等于70重量％且低于100重量％。

公开(公告)号：WO2011061623A3

公开(公告)日：2011-11-03

申请号：PCT/IB2010003119

申请日：2010-11-16

Applicant: TOYOTA MOTOR CO LTD ,  WATANABE GORO ,  ISHII YASUHIRO ,  SATO YASUMOTO ,  KITAYAMA TSUNAJI ,  TAKAO HISAAKI ,  ONDA TAKAHIRO ,  TESHIMA HIDEKI ,  UCHIDA KEISUKE

Inventor： WATANABE GORO ,  ISHII YASUHIRO ,  SATO YASUMOTO ,  KITAYAMA TSUNAJI ,  TAKAO HISAAKI ,  ONDA TAKAHIRO ,  TESHIMA HIDEKI ,  UCHIDA KEISUKE

IPC: B23K11/11 ,  B23K11/25

CPC classification number: B23K11/115 ,  B23K11/252 ,  B23K11/257 ,  B23K11/258

Abstract: In a resistance welding method, by controlling the power amount from a melting start time onward, the weld quality may be stabilized efficiently, even when a disturbance is present, because of the correlation between the amount of power input from the melting atart time and a resulting nugget. The resistance welding method includes: pressing an electrode (11a, 11b) against a workpiece (Wa, Wb); inputting power to the workpiece (Wa, Wb) through the electrode (11a, 11b) to subject the workpiece (Wa, Wb) to Joule heating; detecting the melting start time, which is the time at which at least a portion of the faying portion of a workpiece (Wa, Wb) starts to melt when subjected to Joule heating; calculating a first power amount input into the workpiece (Wa, Wb) from the melting start time; and determining whether the first power amount has reached a first set value; and continuing the Joule heating until the first power amount reaches the first set value.

Abstract translation: 在电阻焊接方法中，通过从熔融开始时间开始控制功率量，即使存在干扰也能有效地稳定焊接质量，因为从熔融起始时间输入的功率量与 得到的块。 电阻焊接方法包括：将电极（11a，11b）压靠在工件（Wa，Wb）上; 通过电极（11a，11b）向工件（Wa，Wb）输入动力以对工件（Wa，Wb）进行焦耳加热; 检测熔化开始时间，即当进行焦耳加热时工件（Wa，Wb）的接合部分的至少一部分开始熔化的时间; 计算从熔化开始时间输入到工件（Wa，Wb）的第一功率量; 以及确定所述第一电力量是否已经达到第一设定值; 并继续焦耳加热直到第一功率量达到第一设定值。

公开(公告)号：WO2011016193A1

公开(公告)日：2011-02-10

申请号：PCT/JP2010/004653

申请日：2010-07-20

Applicant: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO ,  TOYOTA JIDOSHA KABUSHIKI KAISHA ,  WATANABE, Goro ,  ISHII, Yasuhiro ,  SATO, Yasumoto ,  KITAYAMA, Tsunaji ,  TAKAO, Hisaaki ,  TESHIMA, Hideki ,  UCHIDA, Keisuke

Inventor： WATANABE, Goro ,  ISHII, Yasuhiro ,  SATO, Yasumoto ,  KITAYAMA, Tsunaji ,  TAKAO, Hisaaki ,  TESHIMA, Hideki ,  UCHIDA, Keisuke

IPC: B23K11/11 ,  B23K11/25

CPC classification number: B23K11/256 ,  B23K11/115

Abstract: This invention aims to provide a resistance welding method capable of stabilizing quality or improving efficiency of resistance welding such as spot welding. This resistance welding method comprises a calculating step of calculating resistance ratio X of a second electric resistance value R2 of workpieces to be joined in residual heat after Joule heating stops to a first electric resistance value R1 of the workpieces immediately before the Joule heating stops or vice versa (R2/R1 or R1/R2); a determining step of determining whether the resistance ratio X is equal to or greater than a threshold value Xn, and a reheating step of carrying out the Joule heating again when the resistance ratio X is smaller than the threshold value Xn. Thereby at least part of a welding portion is melted and solidified to reliably form a nugget, and a stably resistance-welded member can be provided.

Abstract translation: 本发明的目的在于提供一种电阻焊接方法，其能够稳定电阻焊接的质量或提高效率，例如点焊。 该电阻焊接方法包括以下计算步骤：在焦耳加热停止之后，在焦耳加热停止后的剩余热量中要连接的工件的第二电阻值R2的电阻比X计算到刚巧焦耳加热停止之前的工件的第一电阻值R1 （R2 / R1或R1 / R2）; 确定电阻比X是否等于或大于阈值Xn的确定步骤，以及当电阻比X小于阈值Xn时再次进行焦耳加热的再加热步骤。 由此，焊接部的至少一部分熔融固化，可靠地形成熔核，并且可以提供稳定的电阻焊接部件。