Abstract:
A method for machining a workpiece can be used to make prismatic structures in the workpiece. The method involves machining the surface of the workpiece using an FTS actuator to make continuous features in the surface and machining the surface of the workpiece using flycutting to make discontinuous features in the surface through the continuous features. The discontinuous features are machined at a non-parallel angle to the continuous features. The machined workpiece can then be used to make films having particular optical or mechanical properties.
Abstract:
A method for machining a workpiece can be used to make prismatic structures in the workpiece. The method involves machining the surface of the workpiece using an FTS actuator to make continuous features in the surface and machining the surface of the workpiece using flycutting to make discontinuous features in the surface through the continuous features. The discontinuous features are machined at a non-parallel angle to the continuous features. The machined workpiece can then be used to make films having particular optical or mechanical properties.
Abstract:
Methods and systems for determining the displacement of a substrate using a scale comprising TIR scale features are described. A scale that includes a number of total internal reflection (TIR) prisms as scale elements is disposed on the substrate. Light directed towards the scale is modulated by the TIR prisms. A signal indicating a displacement of the substrate is generated based on the modulated light. The signal 10 may be used to determine the web position, to control web movement, and/or to measure various web parameters.
Abstract:
Methods of fly-cutting a workpiece are disclosed, and in methods in which the position of a fly-cutting head or its associated cutting element is known as a function of time. Also disclosed are methods of forming features, such as grooves or groove segments, in a workpiece such as a cylindrical roll. The features may be provided according to one or more disclosed patterns. Articles made using tools machined in the manner described are also provided, such as polymeric film or sheeting that exhibit certain beneficial properties.
Abstract:
Methods and systems for forming a displacement scale comprising TIR prisms on a substrate are described. A system for forming the displacement scale includes one or more rollers having a pattern of total internal reflection (TIR) prism features in negative relief. As the rollers are rotated, the scale is formed on the substrate. The rollers may also include pattern features in negative relief. Rotation of the rollers simultaneously forms the displacement scale and the pattern features on the substrate. The TIR prism features of the displacement scale may be oriented to provide measurement of one or more of lateral displacement, longitudinal displacement and angular displacement.
Abstract:
A cutting tool assembly having a tool post capable of lateral movement along a work piece to be cut and an actuator with a tool tip. The actuator provides for variable control of the movement of the tool tip in a z-direction laterally along the work piece, while maintaining the tool tip at a substantially constant position in an x-direction into the work piece, for use in making microstructures in the work piece.