Abstract:
Structured abrasive articles include a backing and shaped abrasive composites secured to the backing. The shaped abrasive composites include abrasive grits dispersed in a binder matrix. The shaped abrasive composites include a bottom surface and a top surface opposite and not contacting the bottom surface, and at least three sidewalls abutting both the bottom and top surfaces and two other sidewalls. In one embodiment, at least two cusps are formed by the top surface and individual sidewalls. In another embodiment, the top surface includes at least two triangular facets that contact at least two respective sidewalls and at least two cusps. The top surface includes at least one interior recessed portion nearer the cusps than the bottom surface. Methods of abrading a workpiece using the structured abrasive article are also disclosed.
Abstract:
A method includes: providing a mold having a plurality of mold cavities, wherein each mold cavity is bounded by a plurality of faces joined along common edges; filling at least some of the mold cavities with a sol-gel composition that includes a release agent dispersed therein; at least partially drying the sol-gel composition thereby forming shaped ceramic precursor particles; calcining at least a portion of the shaped ceramic precursor particles to provide calcined shaped ceramic precursor particles; and sintering at least a portion of the calcined shaped ceramic precursor particles to provide ceramic shaped abrasive particles. A sol-gel composition, shaped ceramic precursor particles, and ceramic shaped abrasive particles associated with practice of the method are also disclosed.
Abstract:
Provided is a flat-faced buffing pad that includes a plurality of apertures of variable size. The apertures are generally larger in the areas toward the center of the pad, while being generally smaller in the areas toward the periphery of the pad. Some embodiments further include apertures disposed along one or more concentric circular rings located along the front surface and generally symmetrical about the rotation axis. These configurations of apertures provide both superior cut performance and superior finish. Moreover, these configurations minimize several undesirable aspects in a polishing operation, such as slinging of the polishing compound, vibration, wobbling, and drag felt by the operator as the rotary pad slides across the surface to be polished.
Abstract:
Precisely-shaped composites and methods for making these composites are disclosed. The method of this disclosure comprises introducing a precursor composition onto a production tool having at least one continuous surface and a plurality of cavities so as to fill at least a portion of the cavities with the precursor composition and wherein the precursor composition, upon curing, forms a composition having a shape corresponding to the cavities thereby resulting in a plurality of discrete, precisely-shaped particles having a porosity comprising one of the following: (a) 10 m 2 /g or greater or (b) 5 kdalton or greater. The precisely-shaped particles have at least one essentially flat side. The precisely-shaped particles can be confined in a vessel and used for chromatographic applications.
Abstract:
Various embodiments disclosed relate to shaped abrasive particles having sharp tips, methods of making the shaped abrasive particles, methods of abrading a substrate with the shaped abrasive particles, and coated abrasive articles including the shaped abrasive particles. The shaped abrasive particle includes a ceramic, has a polygonal cross-sectional shape along a longitudinal axis of the shaped abrasive particle, and at least one tip of the shaped abrasive particle has a radius of curvature of less than or equal to about 19.2 microns.
Abstract:
An abrasive article comprises abrasive particles adhered to a substrate by a binder material comprising an at least partially cured resole phenolic resin and an aliphatic tack modifier. The amount of resole phenolic resin comprises from 60 to 98 weight percent of the combined weight of the resole phenolic resin and the aliphatic tack modifier. A method of making the abrasive article is also disclosed.
Abstract:
The method generally involves the steps of filling the cavities in a production tool each with an individual abrasive particle. Aligning a filled production tool and a resin coated backing for transfer of the abrasive particles to the resin coated backing. Transferring the abrasive particles from the cavities onto the resin coated backing and removing the production tool from the aligned position with the resin coated backing. Thereafter the resin layer is cured, a size coat is applied and cured and the coated abrasive article is converted to sheet, disk, or belt form by suitable converting equipment.
Abstract:
Abrasive particles comprising shaped abrasive particles each having a sloping sidewall, each of the shaped abrasive particles comprising alpha alumina and having a first face and a second face separated by a thickness, t. The shaped abrasive particles further comprising either: a draft angle α between the second face and the sloping sidewall, and the draft angle α is between about 95 degrees to about 130 degrees, or the sloping sidewall having a radius, R, between the first face and the second face and the radius, R, is between about 0.5 to about 2 times the thickness, t.
Abstract:
A process for making inorganic, metal oxide spheres that includes exposing solidified, molded microparticles that include a glass precursor composition to a temperature sufficient to transform the molded microparticles into molten glass and cooling the molten glass to form inorganic, metal oxide spheres.
Abstract:
The present disclosure provides an abrasive article (10). The abrasive article (10) has a direction of use, a y-axis and a z-axis orthogonal to the y-axis and the direction of use. The abrasive article (10) further includes a backing (12) and shaped abrasive particles attached to the backing. About 5% to about 100% of the shaped abrasive particles (14) independently include a first side surface (16), a second side surface (18) opposed to the first side surface (16), a leading surface (20) connected to the first side surface (16) at a first edge (24) and connected to the second side surface (18) at a second edge (26), a rake angle (30) between the backing (12) and the leading surface (20) in a range of from about 10 degrees to about 110 degrees, and a z-direction rotational angle (50) between a line (52) intersecting the first edge (16) and second edge (18) and the direction of use (22) of the abrasive article (10) in a range of from about 10 degrees to about 170 degrees.