公开(公告)号：WO2014104410A1

公开(公告)日：2014-07-03

申请号：PCT/JP2013/085349

申请日：2013-12-27

Applicant: NETUREN CO., LTD.

Inventor： SUZUKI, Ryosuke ,  NOMURA, Makoto ,  YAMAWAKI, Takashi

IPC: B23K20/12

CPC classification number: B23K20/129 ,  B23K20/12 ,  B23K2201/008 ,  B62D3/126 ,  B62D5/0442

Abstract: A rack manufacturing apparatus (100) and a rack manufacturing method are provided. The rack manufacturing apparatus includes a first support portion (110) configured to support a hollow or solid first bar (12A) on which first rack teeth are formed, a second support portion (140) configured to support a hollow or solid second bar (12B) such that an axial center line of the second bar (C2) is aligned with an axial center line of the first bar (C1), a base (20) configured to cause the second support portion (140) to approach the first support portion (110), and a rotary driving portion (130) configured to rotate the second support portion (140) about the axial center line of the second support portion (C2) relative to the first support portion (110) so as to join an end portion of the first bar (12A) and an end portion of the second bar (12B) by a friction pressure welding.

Abstract translation: 提供了一种机架制造装置（100）和机架制造方法。 机架制造装置包括：第一支撑部分（110），其构造成支撑形成有第一齿条齿的中空或实心第一杆（12A）;第二支撑部分（140），其构造成支撑中空或固体第二杆 ），使得所述第二杆（C2）的轴向中心线与所述第一杆（C1）的轴向中心线对齐;基部（20），其构造成使所述第二支撑部（140）接近所述第一支撑部 （110），以及旋转驱动部（130），其构造成使所述第二支撑部（140）相对于所述第一支撑部（110）绕所述第二支撑部（C2）的轴线中心线旋转， 第一杆（12A）的一部分和第二杆（12B）的端部通过摩擦压力焊接。

公开(公告)号：WO2016152146A1

公开(公告)日：2016-09-29

申请号：PCT/JP2016/001645

申请日：2016-03-22

Applicant: NETUREN CO., LTD.

Inventor： YAMAWAKI, Takashi ,  SUNAGA, Norimasa

IPC: B62D3/12

CPC classification number: F16H55/26 ,  B21K1/767 ,  B21K1/768 ,  B23P15/14 ,  B24B5/22 ,  B62D3/126

Abstract: A rack bar (1, 21, 31) includes a shaft member (S1) having a toothed section (2, 12, 22). The toothed section (2, 12, 22) has a plurality of rack teeth (3, 13, 23), and extends over a portion of an entire length of the shaft member (S1) along a longitudinal direction of the shaft member (S1). The shaft member (S1) has a grinding-finished outer peripheral surface extending over the entire length of the shaft member (S1) including the toothed section (2, 12, 22). A method for manufacturing the rack bar (1, 21, 31) includes forming the toothed section (2, 12, 22) by plastic working and grinding the outer peripheral surface to improve shape accuracy.

Abstract translation: 齿条（1,21,31）包括具有齿部（2,12,22）的轴构件（S1）。 齿形部分（2,12,22）具有多个齿条齿（3,13,23），并且沿着轴构件（S1）的长度方向在轴构件（S1）的整个长度的一部分上延伸 ）。 轴构件（S1）具有在包括齿形部分（2,12,22）的轴构件（S1）的整个长度上延伸的磨削外周表面。 一种用于制造齿条（1,21,31）的方法包括通过塑性加工和磨削外周表面来形成齿形部分（2,12,22）以提高形状精度。

公开(公告)号：WO2014061816A1

公开(公告)日：2014-04-24

申请号：PCT/JP2013/078394

申请日：2013-10-11

Applicant: NETUREN CO., LTD.

Inventor： YAMAWAKI, Takashi ,  NOMURA, Makoto ,  AOKI, Kenichi

IPC: B21K1/76

CPC classification number: F16H55/26 ,  B21K1/768 ,  Y10T29/49474 ,  Y10T74/19

Abstract: A hollow rack bar (10) and a method of manufacturing the hollow rack bar are provided. The hollow rack bar (10) includes a hollow blank pipe portion having a uniform wall thickness, and a rack toothed portion. The rack toothed portion includes teeth, a flat portion (33) having a flat surface (35) and arranged side by side with the teeth in a direction along a center axis of the blank pipe portion, and a slanted portion (34) provided at an end of the flat portion (33) with respect to a direction perpendicular to the center axis and arranged to be lower than the flat portion. A length (t1) of the slanted portion (34) projected on a straight line perpendicular to the center axis and parallel to the surface of the flat portion is longer than zero and equal to or shorter than the wall thickness (t) of the blank pipe portion.

Abstract translation: 提供了一种空心齿条（10）和一种制造中空支架杆的方法。 空心齿条（10）包括具有均匀壁厚的中空坯管部分和齿条齿部分。 齿条齿部包括齿，具有平坦表面（35）的扁平部分（33）并且沿着空白管部分的中心轴线的方向与齿并排布置，并且倾斜部分（34）设置在 平坦部分（33）的相对于垂直于中心轴线的方向的一端并且布置成低于平坦部分。 投影在垂直于中心轴线并且平行于平坦部分的表面的直线上的倾斜部分（34）的长度（t1）长于零并且等于或小于坯件的壁厚（t） 管道部分。

公开(公告)号：WO2017077717A1

公开(公告)日：2017-05-11

申请号：PCT/JP2016/004814

申请日：2016-11-04

Applicant: NETUREN CO., LTD.

Inventor： NOMURA, Makoto ,  YAMAWAKI, Takashi ,  SUZUKI, Ryosuke ,  ISHIKI, Nobumoto

IPC: B62D3/12 ,  F16H19/04 ,  F16H55/26

CPC classification number: F16H55/26 ,  B62D3/126

Abstract: A method for manufacturing a rack bar includes joining axial end portions of first and second bar members to each other, and forming a power transmission section on the second bar member. The first bar member has a toothed portion. When the second bar member is hollow, the method may further include thickening a wall of a portion of the second bar member along the axial direction so as to be coaxial with the first bar member. When the second bar member has a greater diameter than the first bar member, the method may further include cutting an outside diameter of a portion of the second bar member in the axial direction so as to be coaxial with the first bar member. The power transmission section is formed on the portion of the second bar member where the wall has been thickened and/or the outside diameter has been cut.

Abstract translation: 用于制造齿条的方法包括将第一杆构件和第二杆构件的轴向端部彼此接合，并且在第二杆构件上形成动力传递部。 第一杆件具有带齿部分。 当第二杆构件是中空的时，该方法可以进一步包括使第二杆构件的一部分沿着轴向方向的壁增厚，以便与第一杆构件同轴。 当第二杆部件的直径大于第一杆部件的直径时，该方法可以进一步包括沿轴向方向切割第二杆部件的一部分的外径以便与第一杆部件同轴。 动力传递部分形成在第二杆件的壁已经加厚和/或外径已被切割的部分上。

公开(公告)号：WO2016017158A1

公开(公告)日：2016-02-04

申请号：PCT/JP2015/003792

申请日：2015-07-28

Applicant: NETUREN CO., LTD.

Inventor： KATO, Takashi ,  YAMAWAKI, Takashi

IPC: B21K1/76 ,  B62D3/12

CPC classification number: B62D3/126 ,  B21K1/768 ,  B62D5/0421 ,  B62D5/0448 ,  F16H25/2204 ,  F16H55/26

Abstract: Provided are a method of manufacturing a hollow rack bar including a rack portion that is engaged with a pinion gear and faces supported by a yoke easily and accurately, and the hollow rack bar. The hollow rack bar (10) includes: the rack portion (21) engaged with the pinion gear (29); and the supported faces (23) provided on a back side of teeth of the rack portion (21) and supported by the yoke (31). The rack portion (21) is formed by locating a toothed mold (39) on an outer face of a circular tube material, and inserting a cored bar (41) into the circular tube material to pressurize an inner face, thereby transferring a shape of the toothed mold (39). The supported faces (23) are formed by removal processing or deformation processing of a back side of the teeth rack portion (21) of the circular tube material.

Abstract translation: 本发明提供一种制造中空齿杆的方法，该中空齿条具有与小齿轮啮合的齿条部和容易且准确地由轭支撑的面和中空齿条。 空心齿条（10）包括：与小齿轮（29）接合的齿条部分（21）; 以及设置在所述齿条部（21）的齿的后侧并由所述轭（31）支撑的所述支撑面（23）。 齿条部（21）通过将圆形模具（39）定位在圆形管材的外表面上，并将芯棒（41）插入圆形管材以对内表面进行加压而形成，从而将形状 齿形模具（39）。 支撑面（23）通过圆管材的齿齿部分（21）的后侧的去除处理或变形处理而形成。

公开(公告)号：WO2014196617A1

公开(公告)日：2014-12-11

申请号：PCT/JP2014/065024

申请日：2014-05-30

Applicant: NETUREN CO., LTD.

Inventor： YAMAWAKI, Takashi ,  SUZUKI, Ryosuke ,  AOKI, Kenichi

IPC: B23K20/12 ,  F16H55/26

CPC classification number: F16H55/26 ,  B23K20/12 ,  B23K20/1205 ,  B23K20/129 ,  B23K37/0443 ,  B23K2203/04

Abstract: Method of fabricating a rack including: supporting a first rack bar 12A having a first toothed part 12a on a shaft of the first rack bar; supporting a second rack bar 12B having a second toothed part 12b on a shaft of the second rack bar such that an axial center line of the second rack bar coincides with an axial center line of the first rack bar; supporting a joint member 15 between the first and second rack bars such that an axial center line of the joint member coincides with the axial center lines of the first and second rack bars; rotating the joint member 15 about the axial center lines of the first and second rack bars relative to the first and second rack bars; and simultaneously bringing an end of the first rack bar and an end of the second rack bar into friction pressure welding with the joint member.

Abstract translation: 一种制造机架的方法，包括：在第一机架杆的轴上支撑具有第一齿形部分12a的第一齿条12A; 支撑第二齿条bar 12B，其具有第二齿条的轴上的第二齿形部分12b，使得第二齿条的轴向中心线与第一齿条的轴向中心线重合; 支撑第一和第二齿条之间的接合构件15，使得接头构件的轴向中心线与第一和第二齿条的轴向中心线重合; 围绕第一和第二齿条相对于第一和第二齿条的轴向中心线旋转接头构件15; 并且同时使第一齿条的端部和第二齿条的一端与接头构件摩擦压力焊接。