Abstract:
A sub-cooler type heat exchanger assembly and system for use in a cryogenic air separation plant is provided. The sub-cooler type heat exchanger includes at least two separate heat exchange segments within the same housing or shell and is configured to concurrently cool two or more upward flowing cryogenic liquids using nitrogen-rich streams from the lower pressure distillation column.
Abstract:
This disclosure discusses the problems associated with the design, layout, and construction of units and equipment in air separation units. The invention of this disclosure provides a process and apparatus using multiple discrete subcoolers (12, 14). The nitrogen stream (10) exiting the cryogenic distillation columns cools streams (20, 22, 24, 26) in the subcoolers. By having at :.east two subcoolers, the size of the nitrogen vent (nitrogen waste or product stream) can be reduced. This saves fabrication costs and improves reliability by reducing thermal stresses in the piping and equipment. Subcoolers cool rich liquid, lean liquid, liquid oxygen, and/or liquid air streams coding from the main heat exchanger (8) or a system of separation columns. The disclosure also discusses integration of the subcoolers with the main heat exchangers.
Abstract:
A compressed air stream is cooled to a temperature suitable for its rectification within a lower pressure heat exchanger (28) and a boosted pressure air stream is liquefied or converted to a dense phase fluid within a higher pressure heat exchanger (26) in order to vaporize pumped liquid products. Thermal balancing within the plant is effectuated with the use of waste nitrogen streams (110, 108) that are introduced into the higher and lower pressure heat exchangers. The heat exchangers are configured such that the flow area for the subsidiary waste nitrogen stream within the higher pressure heat exchanger (26) is less than that would otherwise be required so that the subsidiary waste nitrogen streams were subjected to equal pressure drops in the higher and lower pressure heat exchangers. This allows the higher pressure heat exchanger (26) be fabricated with a reduced height and therefore a decrease in fabrication costs.
Abstract:
A compressed air stream is cooled to a temperature suitable for its rectification within a lower pressure heat exchanger and a boosted pressure air stream is liquefied or converted to a dense phase fluid within a higher pressure heat exchanger in order to vaporize pumped liquid products. Thermal balancing within the plant is effectuated with the use of waste nitrogen streams that are introduced into the higher and lower pressure heat exchangers. The heat exchangers are configured such that the flow area for the subsidiary waste nitrogen stream within the higher pressure heat exchanger is less than that would otherwise be required so that the subsidiary waste nitrogen streams were subjected to equal pressure drops in the higher and lower pressure heat exchangers. This allows the higher pressure heat exchanger be fabricated with a reduced height and therefore a decrease in fabrication costs.
Abstract:
The present invention concerns a method and device for producing compressed nitrogen by air classification at a low temperature in a rectifying apparatus presenting a pressure column (4) and a low pressure column (5). The air used (1, 3) is introduced in the pressure column (4). A liquid fraction containing oxygen is taken from the pressure column (4) and introduced in the low pressure column (5). The gas nitrogen (18) from the low pressure column (5) is condensed, at least partially, in a head capacitor through indirect heat transfer using an evaporating liquid (13). In order for the nitrogen from the pressure column to be obtained in the form of a compressed gas (24, 24, 29), a pressure is used which is higher than that needed for the operation of the low pressure column (5). The nitrogen (20) bleed from the low pressure column is exposed in that liquid state to a pressure higher than that of the low pressure column (5). The liquid (22) put under pressure is evaporated in an evaporator (23) through direct heat transfer involving a heat carrier (35), which produces a gaseous compressed nitrogen (24, 25, 29).
Abstract:
An apparatus for producing high purity oxygen and nitrogen in the liquid and gaseous phases. The apparatus is a modular, mobile system employing a low design operating pressure. The system purifies ambient air through filters (100) and a dual immobilized fixed bed molecular sieve type pressure swing adsorber (150) prior to the cryogenic distillation of the air. Through the incorporation of the pressure swing adsorber (150) having a high frequency regeneration cycle, the disclosed system provides a reduced system size. The configured system employs waste gas from the distillation process to purge the pressure swing adsorber (150). The cryogenic distillation procedure includes a heat exchanger (300), a turboexpander (350), high (400) and low pressure distillation columns, a subcooler (480) and a condenser.
Abstract:
A cryogenic air separation method and apparatus in which a lower pressure distillation column is configured to receive, at successively higher locations of the lower pressure column and at successively lower temperatures, crude oxygen derived from a crude liquid oxygen stream discharged from a higher pressure column, an intermediate reflux stream and a nitrogen-rich reflux stream. All of the streams are subcooled and depressurized. The subcooling is conducted such that the intermediate reflux stream and the nitrogen-rich liquid stream cocurrently, indirectly exchange heat to a nitrogen-rich vapor stream withdrawn from the lower pressure column and the intermediate reflux stream is subcooled to a temperature between the temperatures over which the nitrogen-rich liquid stream is subcooled. Additionally, the crude liquid oxygen stream and the intermediate reflux stream can, cocurrently, indirectly exchange heat to a pressurized liquid stream used in forming an oxygen product and the nitrogen-rich vapor stream.
Abstract:
A method and apparatus for producing an oxygen product in which air is separated in an installation including air separation units having higher and lower pressure columns. A pumped liquid stream generated within the installation, that can be a pumped liquid oxygen stream, is warmed within a main heat exchanger through indirect heat exchange with a compressed air stream to produce a liquid air stream. An impure oxygen stream is rectified within an auxiliary column to produce an oxygen containing stream that is introduced into the lower pressure column of each of the air separation units and intermediate liquid streams, composed of the liquid air stream or another air-like stream, reflux the lower pressure columns and the auxiliary column and optionally the higher pressure column of each of the air separation units.
Abstract:
A method and apparatus for producing an oxygen product in which air is separated in an installation including air separation units having higher and lower pressure columns. A pumped liquid stream generated within the installation, that can be a pumped liquid oxygen stream, is warmed within a main heat exchanger through indirect heat exchange with a compressed air stream to produce a liquid air stream. An impure oxygen stream is rectified within an auxiliary column to produce an oxygen containing stream that is introduced into the lower pressure column of each of the air separation units and intermediate liquid streams, composed of the liquid air stream or another air-like stream, reflux the lower pressure columns and the auxiliary column and optionally the higher pressure column of each of the air separation units.
Abstract:
A method of producing a liquid product stream, for example, a liquid nitrogen product stream, at a production rate that is selectively varied. This variation is produced in either a waste expansion or air expansion process by increasing the pressure and flow rate of the feed stream during periods in which a high rate of liquid production is desired without substantially increasing the pressure of the exhaust stream produced by a variable speed turboexpander. This increases the expansion ratio across the turboexpander and therefore the refrigeration supplied to increase liquid production. At the same time, the increase in flow rate prevents a decrease in the performance of the variable speed turboexpander.