Abstract:
A direct injection micro nebulizer based sample introduction system (10, 20, 40, 50) for use in nebulizing sample solutions in close proximity to sample analysis systems, with desolvation (F6, C6) and solvent removal (80, 90) capability is disclosed. The present invention offers design features and utility not available in previously known micro nebulizer systems. Predominantly unibody (1) design and use of nonmetallic, hydrofloric acid resistant construction materials are taught. The present invention allows easy cleaning and adjustment of element relationships which are necessary to proper operation of direct injection micro nebulizer systems via sample delivery tube system adjustment means (6, 7 and 8) and (46, 47 and 48) and removable top elements (2, 42 and 42m). Use of separate or integrated protective sleeving (3A) on otherwise crushable sample solution delivery tubing (3B) is disclosed. Special direct injection micro nebulizer top elements (2, 42, 42m) and torch designs (20, 40) are also disclosed.
Abstract:
A plasma arc torch (10) has a secondary gas flow (46) that is extremely large during piercing of a workpiece (36). The secondary flow (46) exits the torch immediately adjacent the transferred plasma arc (34) and is an extremely uniform, swirling flow. A swirl ring (60) is located in the secondary gas flow path (50) at the exit point. A prechamber (58) feeds gas to the swirl ring (60), which is in turn fed through a flow restricting orifice (56). For certain applications the secondary gas (46) is a mixture of an oxidizing gas and a non-oxidizing gas in a flow ratio of oxydizing to non-oxidizing in the range of 2:3 to 9:1. A network (44) of conduits and solenoid valves (SV1-SV17) operated under the control of a central microprocessor (90) regulates the flows of plasma gas (42) and secondary gas (46) and mixes the secondary gas (46).
Abstract:
A process and apparatus for reducing wear of an electrode in a plasma arc torch (12) involves altering the gas flow in a plasma chamber (32) surrounding the electrode (22) immediatly before and continuing after cutting of the current that sustains the arc (18). The altering includes closing off the gas flow upstream of the chamber (32), switching from a swirling flow to a radial/axial flow through the plasma chamber (32), reducing the arc current level in conjunction with either of the above, and venting the plasma chamber (32) to rapidly change the gas flow and pressure in the chamber (32). The interval is sufficient to reduce electrode wear, but short enough that the arc remains stabilized until cut-off. In the flow stop mode, a solenoid valve (48) is placed on an inlet tube (46) for the plasma gas. For venting, a vent tube and another solenoid valve (68) are added to the torch (12). In the flow pattern switching mode, two independent gas supply lines with control valves feed separate sets of gas inlets to the plasma chamber (32), one set producing a swirling flow and the other set producing a radial then axial flow.
Abstract:
A plasma arc cutting torch (10), particularly one operating in the 0-200 ampere range, has a shield (38) mounted at its lower end adjacent a workpiece (26) to block splattered molten metal (26a) from reaching a nozzle (16) of the torch. The shield (38) is electrically insulated, preferably by mounting it on an insulating ring (22) that is itself secured on a cap (20) screwed onto the torch body (12). A secondary gas flow (48) through the torch passes through the space (40) between the nozzle (16) and the shield (38) to provide cooling. Bleed ports (44, 44') in the shield allow an enhanced flow rate with the remaining flow being at a rate, in conjunction with the size of an exit orifice (42) in the shield, to stabilize the plasma arc. The bleed ports (44, 44') are outwardly angled away from the arc. Canted ports in the secondary gas flow path, but before the bleed ports, produce a swirling of the gas flow which enhances the quality of the cut. A flow control system (60), preferably one utilizing parallel branch conduits and control valves, allows the selection of flow rates for the secondary gas depending on the cutting conditions.
Abstract:
The invention relates to arc welding and it concerns a method and an apparatus for making a weld seam, preferably for attaching an anticorrosion anode to an underwater metal structure (1). According to the method and the apparatus a rod-like welding electrode (3) is used which is isolated from the surrounding water by a case-like protection mantle (2). For creating an arc the structure (1) is connected to one pole of a current source with the electrode (3) connected to the other pole. According to the basic idea of the invention, the anode is provided with a gasket ring (25) which is at first placed onto the structure (1) and fastened thereto temporarily. Thereafter, water and/or moisture still remaining between the gasket ring and the structure is removed by heating. After the intermediate space has been dried, the welding process is started, whereby the welding electrode (3) is moved inside the protection mantle (2) by a hydraulic power cylinder (4) which is driven by the hydrostatic pressure of the water surrounding the protection mantle.
Abstract:
A plasma arc cutting torch, particularly one operating in the 0-200 ampere range, has a shield (38) mounted at its lower end adjacent a workpiece (26) to block splattered molten metal from reaching a nozzle (16) of the torch. The shield is electrically insulated, preferably by mounting it on an insulating ring (22) that is itself secured on a cap (20) screwed onto the torch body. A secondary gas flow through the torch passes through the space between the nozzle (16) and the shield (38) to provide cooling. Bleed ports (44) in the shield (38) allow an enhanced flow rate with the remaining flow being at a rate, in conjunction with the size of an exit orifice (42) in the shield (38), to stabilize the plasma arc. Canted ports (54) in the secondary gas flow path produce a swirling of the gas flow which enhances the quality of the cut.
Abstract:
The invention relates to an arc cutting method and an apparatus for cutting electrically conductive material by means of electric arc. In the method according to the invention the arc cutting medium is heated by electric arc generated between the arc cutting electrode and an object ment to be cut. For removing the melt material, heated arc cutting medium is conveyed through the arc cutting electrode and directed to the arc area as at least one jet. The apparatus according to the invention comprises, as adapted inside its mantle-like frame (1), of an arc cutting medium chamber (2) and a rod-like arc cutting electrode (16) including an axial arc cutting medium discharge conduit (13), both for conveying arc cutting medium from the chamber (2) into the discharge conduit (13): first tube means (3, 6) for conveying arc cutting medium from the chamber (2) into heat exchanger means (7) wherein part of the heat energy generated by the electric arc transmits to the arc cutting medium; second tube means (8, 10) for conveying heated arc cutting medium from the heat exchanger means (7) into the discharge conduit (13).
Abstract:
In a plasma arc cutting torch (10), a flow of plasma gas is bypassed out of a plasma chamber (14) preferably at an annular gap between a pre-orifice in an inner nozzle piece (36) and an exit nozzle orifice in an outer nozzle piece (38). A bypass channel (20) formed between the inner and outer nozzle pieces directs the bypass flow to atmosphere. A metering valve (22) or restricting orifice remote from the gap controls the amount of the bypass flow and delays the response of changes in the flow parameters in the plasma chamber (14) to changes in the bypass flow. The pre-orifice and nozzle orifice are positioned and dimensioned to optimize the mass flow velocity and the strength of a vortex-type flow at the pre-orifice, thereby creating a virtual nozzle immediately below the electrode (30). The gas flow in the plasma chamber (14) is highly uniform and very steady.
Abstract:
An apparatus and method for the synthesis of ultra-fine (submicron) ceramic carbides in a thermal plasma torch reactor (7) using primarily silica, boron oxide, titanium dioxide or other oxides as metal sources and methane as a reductant. A plasma torch (17) operated with both argon and helium as plasma gases and having methane as a primary carrier gas is connected to the plasma reactor (7) for providing the heat necessary to carry out the reaction. A collection chamber (5) with both interior and exterior cooling is connected to the reactor for quenching of the reactants. Cooling is provided to the torch (17), the reactor (7) and the collection chamber (5) using coils, baffles and jackets.
Abstract:
A welding transformer comprises a power transformer (1) whose primary winding (2) is connected, through the winding of a choke (5), to an alternating current power source, and the magnetic circuit (4) of the power transformer (1) is saturable.