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公开(公告)号:WO2022182461A2
公开(公告)日:2022-09-01
申请号:PCT/US2022/013697
申请日:2022-01-25
Applicant: QUALCOMM INCORPORATED
Inventor: HU, Wei , HE, Dongming , YIN, Wen , GUAN, Zhe , ZHAO, Lily
IPC: H01L23/485 , H01L21/60 , H01L2224/0361 , H01L2224/03912 , H01L2224/0401 , H01L2224/10126 , H01L2224/10145 , H01L2224/11013 , H01L2224/11462 , H01L2224/11474 , H01L2224/11622 , H01L2224/118 , H01L2224/1182 , H01L2224/11831 , H01L2224/11849 , H01L2224/119 , H01L2224/11901 , H01L2224/11903 , H01L2224/13017 , H01L2224/13018 , H01L2224/13076 , H01L2224/1308 , H01L2224/13082 , H01L2224/13083 , H01L2224/13124 , H01L2224/13147 , H01L2224/13155 , H01L2224/13171 , H01L2224/13565 , H01L2224/13584 , H01L2224/13624 , H01L2224/13655 , H01L2224/13671 , H01L2224/13686 , H01L2224/16227 , H01L2224/81815 , H01L24/03 , H01L24/05 , H01L24/11 , H01L24/13 , H01L24/16 , H01L24/81 , H01L2924/3651 , H01L2924/381 , H01L2924/3841
Abstract: An IC package (900A-E) includes a substrate (920) and an integrated circuit (IC) structure comprising a die (410, 510, 610, 710, 810) (e.g., a flip-chip (FC) die) and one or more die interconnects (430) to electrically couple the die (410, 510, 610, 710, 810) to the substrate (920). The die interconnect (430) includes a pillar (440, 540, 640, 740, 840), a wetting barrier (460, 560, 660, 760, 860) on the pillar (440, 540, 640, 740, 840), and a solder cap (450, 550, 650, 750, 850) on the wetting barrier (460, 560, 660, 760, 860). The wetting barrier (460, 560, 660, 760, 860) is wider than the pillar (440, 540, 640, 740, 840), such that, during solder reflow, solder wetting of sidewall of the pillar (440, 540, 640, 740, 840) is minimised or prevented altogether. The width of the wetting barrier (460, 560, 660, 760, 860) may be greater than a width of the solder cap (450, 550, 650, 750, 850). The die interconnect (430) may also include a low wetting layer (470, 570, 770, 870) formed on at least a portion of a surface of the wetting barrier (460, 560, 760, 860) not covered by the pillar (440, 540, 740, 840), which can further mitigate solder wetting problems. The low wetting layer (470, 570, 770, 870) may have a lower solderability than the pillar (440, 540, 740, 840), for example, it may be made from metals such as Ni, Al, Cr, etc. The pillar (440, 540, 740) and the wetting barrier (460, 560, 760) may be formed from a same conductive material (e.g., Cu). Alternatively, the pillar (440) and the wetting barrier (460) may be formed from different conductive materials, with the material of the wetting barrier (460) (e.g., Ni) selected so as to also provide a chemical barrier to solder wetting on sidewalls of the pillar (440) (e.g., Cu). The IC structure may further comprise a contact layer (e.g., Ni) (780) in between the wetting barrier (760) and the solder cap (750). Alternatively, the low wetting layer (570, 870) may also be formed in between the wetting barrier (560, 860) and the solder cap (550, 850), wherein the pillar (840) may further be a first pillar, the IC structure further comprising a second pillar (890) (e.g., Cu) on the low wetting layer (870) and a contact layer (e.g., Ni) (880) between the second pillar (890) and the solder cap (850).