Invention Grant
- Patent Title: Method to obtain methylene malonate via bis(hydroxymethyl) malonate pathway
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Application No.: US15345976Application Date: 2016-11-08
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Publication No.: US10086355B2Publication Date: 2018-10-02
- Inventor: Bernard Miles Malofsky , Adam Gregg Malofsky , Jeffrey M. Sullivan , Philip B. Kisanga , John Joseph Anderson , Michael Charles Milner Cockrem , Philip Jay Carlberg
- Applicant: SIRRUS, INC.
- Applicant Address: US OH Loveland
- Assignee: Sirrus, Inc.
- Current Assignee: Sirrus, Inc.
- Current Assignee Address: US OH Loveland
- Agency: Young Basile Hanlon & MacFarlane, P.C.
- Main IPC: B01J8/06
- IPC: B01J8/06 ; B01J19/24 ; B01J29/40 ; C07C67/31 ; C07C67/327 ; C07C67/333 ; C07C67/56 ; C07C69/593 ; C09J4/00 ; C09D4/00 ; C08F222/14

Abstract:
Method to obtain methylene malonate and related monomers following a bis(hydroxymethyl) malonate pathway. A bis(hydroxymethyl) malonate intermediary is subsequently reacted (i.e., subjected to thermolysis) to provide a methylene malonate monomer species. A source of formaldehyde (e.g., formalin) is provided in the presence of a basic catalyst (e.g., calcium hydroxide), to which a malonate (e.g., diethyl malonate) is added under suitable reaction conditions to obtain the desired intermediary (e.g., dialkyl bis(hydroxymethyl) malonate). The intermediary is reacted (i.e., subjected to thermolysis) under suitable conditions in the presence of a suitable catalyst (e.g., a zeolite) to obtain a methylene malonate monomer. In an exemplary embodiment, the thermolysis reaction includes the addition of the bis(hydroxymethyl) malonate intermediary onto a heated catalyst. The reaction product is collected and purified. The disclosed methods may be performed in a continuous operation. Discrete steps may be performed by using modular units within a plant.
Public/Granted literature
- US20170050167A1 METHOD TO OBTAIN METHYLENE MALONATE VIA BIS(HYDROXYMETHYL) MALONATE PATHWAY Public/Granted day:2017-02-23
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