Invention Grant
- Patent Title: Resistance spot welding of aluminum-to-aluminum, aluminum-to-steel, and steel-to-steel in a specified sequence and using a cover
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Application No.: US15491566Application Date: 2017-04-19
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Publication No.: US10682724B2Publication Date: 2020-06-16
- Inventor: David R. Sigler , Blair E. Carlson , Michael J. Karagoulis
- Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
- Applicant Address: US MI Detroit
- Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
- Current Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
- Current Assignee Address: US MI Detroit
- Agency: Reising Ethington P.C.
- Main IPC: B23K11/20
- IPC: B23K11/20 ; B23K11/11 ; B23K11/31 ; B23K11/30 ; B23K11/24 ; B23K11/18 ; B23K11/16 ; B23K103/04 ; B23K103/10 ; B23K103/20 ; B23K101/00 ; B23K101/18

Abstract:
A series of many electrical resistance spot welds is to be formed in members of an assembled, but un-joined, body that presents workpiece stack-ups of various combinations of metal workpieces including all aluminum workpieces, all steel workpieces, and a combination of aluminum and steel workpieces. A pair of spot welding electrodes, each with a specified weld face that includes oxide-disrupting features, is used to form the required numbers of aluminum-to-aluminum spot welds, aluminum-to-steel spot welds, and steel-to-steel spot welds. A predetermined sequence of forming the various spot welds may be specified for extending the number of spot welds that can be made before the weld faces must be restored. And, during at least one of the aluminum-to-steel spot welds, a cover is inserted between the weld face of one of the welding electrodes and a side of a workpiece stack-up that includes the adjacent aluminum and steel workpieces.
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