Invention Grant
- Patent Title: Catalytic cracking catalyst for high-efficiency conversion of heavy oil and preparation method thereof
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Application No.: US14404776Application Date: 2012-07-27
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Publication No.: US09968918B2Publication Date: 2018-05-15
- Inventor: Xionghou Gao , Haitao Zhang , Di Li , Zhengguo Tan , Hongchang Duan , Xueli Li , Chaowei Liu , Yunfeng Zheng , Xiaoliang Huang , Jinjun Cai , Zhishuang Pan , Xueqin Sun
- Applicant: Xionghou Gao , Haitao Zhang , Di Li , Zhengguo Tan , Hongchang Duan , Xueli Li , Chaowei Liu , Yunfeng Zheng , Xiaoliang Huang , Jinjun Cai , Zhishuang Pan , Xueqin Sun
- Applicant Address: CN Beijing
- Assignee: PETROCHINA COMPANY LIMITED
- Current Assignee: PETROCHINA COMPANY LIMITED
- Current Assignee Address: CN Beijing
- Agency: Meunier Carlin & Curfman LLC
- Priority: CN201210179961 20120601
- International Application: PCT/CN2012/001008 WO 20120727
- International Announcement: WO2013/177728 WO 20130512
- Main IPC: B01J29/06
- IPC: B01J29/06 ; B01J29/85 ; C01B39/24 ; C01B39/02 ; B01J35/10 ; C10G11/05 ; B01J37/28 ; B01J29/08 ; B01J29/40 ; B01J21/16 ; B01J29/70 ; B01J29/80 ; B01J37/06 ; B01J37/08 ; B01J37/30 ; B01J35/00 ; B01J37/00 ; B01J29/60 ; B01J37/04

Abstract:
The present invention provides a catalytic cracking catalyst for heavy oil and preparation methods thereof. The catalyst comprises 2 to 50% by weight of a phosphorus-containing ultrastable rare earth Y-type molecular sieve, 0.5 to 30% by weight of one or more other molecular sieves, 0.5 to 70% by weight of clay, 1.0 to 65% by weight of high-temperature-resistant inorganic oxides, and 0.01 to 12.5% by weight of a rare earth oxide. The phosphorus-containing ultra-stable rare earth Y-type molecular sieve uses a NaY molecular sieve as a raw material. The raw material is subjected to a rare-earth exchange and a dispersing pre-exchange; the molecular sieve slurry is then filtered, washed with water and subjected to a first calcination to obtain a rare earth sodium Y molecular sieve which has been subjected to such “first-exchange first-calcination”, wherein the steps of rare earth exchange and dispersing pre-exchange are not restricted in sequence; and then the rare earth sodium Y molecular sieve which has been subjected to “one-exchange one-calcination” is subjected to “second exchange and second calcination” including ammonium exchange and a phosphorus modification, wherein the steps of the ammonium exchange and the phosphorus modification are not restricted in sequence. The steps of the ammonium exchange and the phosphorus modification can be conducted continuously or non-continuously, the second calcination is conducted after the ammonium exchange for reducing sodium, the phosphorus modification can be conducted before or after the second calcination. The catalyst provided by the invention has the characteristics of high heavy oil conversion capacity, high total liquid yield, and high yield of light oil.
Public/Granted literature
- US20150165428A1 CATALYTIC CRACKING CATALYST FOR HIGH-EFFICIENCY CONVERSION OF HEAVY OIL AND PREPARATION METHOD THEREOF Public/Granted day:2015-06-18
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