摘要:
A method of manufacturing a bar member 22 including a pipe 10 and metal members 17, 18 includes: a step of forming a core member including a metal ring 16 having an outer peripheral face 16A subjected to face roughening and a mandrel; a step of winding glass fibers 50 around the outer peripheral face 16A; a step of winding a carbon fiber prepreg 26 around the core member; a step of forming the pipe 10 externally fitted and fixed to the outer peripheral face 16A by baking and curing the carbon fiber prepreg 26; a step of pulling the mandrel out of the pipe 10; and a step of screwing together the metal members 17, 18 and the metal ring 16.
摘要:
A manufacturing method includes: forming a tubular portion of a rack housing by press forming from prepregs formed by stacking fiber-reinforced composite materials obtained by impregnating fiber sheets with a thermoplastic resin; and thereafter injecting a thermoplastic resin containing fillers for injection molding to form coupling portions integrated with metal rings. A rack housing is manufactured by the manufacturing method described above.
摘要:
A manufacturing method includes: forming a tubular portion of a rack housing by press forming from prepregs formed by stacking fiber-reinforced composite materials obtained by impregnating fiber sheets with a thermoplastic resin; and thereafter injecting a thermoplastic resin containing fillers for injection molding to form coupling portions integrated with metal rings. A rack housing is manufactured by the manufacturing method described above.
摘要:
The surface roughness (Ra) of tooth surfaces (25) of teeth (21) of a worm wheel (20) is greater than or equal to 0.1 µm and less than or equal to 0.5 µm and, more particularly, less than or equal to 0.3 µm. The worm wheel (20) is produced by forming a resin member (22) on which the teeth (21) are to be formed, using a resin composition that contains reinforcing fiber; forming the teeth (21) by performing a gear-cutting process; and adjusting the surface roughness (Ra) of the tooth surfaces (25) by performing a running-in machining process on the teeth (21).
摘要:
A manufacturing method of a bar component (221) including a pipe (10) made of a carbon fiber reinforced resin and an internal metal member (16) having an outer peripheral surface (16A) in contact with an inner peripheral surface (10C) of an end portion of the pipe (10) in an axial direction (X) is provided. The method includes: preparing a core including a metal mandrel extending in the axial direction (X) and the internal metal member (16) having the outer peripheral surface (16A) subjected to surface roughening process; winding a prepreg sheet (26) obtained by impregnating carbon fibers with resin around an outer peripheral surface of the core; forming the pipe (10) having the end portion fitted onto and fixed to the outer peripheral surface (16A) of the internal metal member (16) by baking and curing the prepreg sheet (26) wound around the outer peripheral surface of the core; and removing the mandrel from the pipe (10).
摘要:
The surface roughness (Ra) of tooth surfaces (25) of teeth (21) of a worm wheel (20) is greater than or equal to 0.1 µm and less than or equal to 0.5 µm and, more particularly, less than or equal to 0.3 µm. The worm wheel (20) is produced by forming a resin member (22) on which the teeth (21) are to be formed, using a resin composition that contains reinforcing fiber; forming the teeth (21) by performing a gear-cutting process; and adjusting the surface roughness (Ra) of the tooth surfaces (25) by performing a running-in machining process on the teeth (21).