摘要:
Provided is a heat treatment apparatus (1), including: a heating unit (2), which is configured to inductively heat a workpiece (W) to a target temperature; and a drive mechanism, which is configured to move a plurality of the coaxially held workpieces (W) relative to the heating unit (2) being in an energized state in an axial direction of the workpiece (W), wherein the heating unit (2) includes: a plurality of coil members (11) respectively including a ring-shaped coil portion (11a) arranged coaxially with the workpiece (W) so as to be capable of surrounding the workpiece (W); and a frame body (21), which is configured to support each of the plurality of coil members (11) so as to be movable in the axial direction of the workpiece while maintaining the coaxial arrangement between the coil portions (11a).
摘要:
The invention provides a coating film having excellent adhesion, even without a chemical conversion film treatment being carried out as an undercoat treatment, and a metal automotive part having the coating film. A powder is deposited by powder-coating onto the surface of a metal automotive part that has been quenched after forging, and tempering of the metal automotive part and bake-hardening of the deposited powder are carried out simultaneously, thereby forming a skin film on the surface of the metal automotive part. The surface of the metal automotive part before the powder is powder-coated thereon is a work-hardened basis material surface that has been not subjected to a chemical conversion filming treatment.
摘要:
It is an object of the present invention to provide a method for uniformly forming a film on an outer circumferential portion of a metal automotive part by preventing penetration of a coating substance into a portion thereof unnecessary to be coated with paint. The method for producing a columnar or cylindrical metal automotive part whose outer circumferential surface includes a portion to be coated with paint and a portion to be uncoated therewith includes the following processes: (1) a process of providing a convergent nozzle-shaped covering jig which covers an outer circumferential surface of the columnar or cylindrical part at an axial end thereof and covers the portion to be uncoated with the paint, with a gap formed between the covering jig and the outer circumferential surface of the part; (2) a process of discharging a gas from the gap toward an end of a nozzle of the covering jig with the columnar or cylindrical part being rotated; (3) a process of sticking a film-forming substance to the columnar or cylindrical part from an axial side surface thereof.
摘要:
Provided are a high-frequency heat treatment coil that can be assembled with high dimension accuracy and can perform high-quality heat treatment, a method of producing such a high-frequency heat treatment coil, a constant velocity universal joint subjected to high-quality heat treatment, and a drive shaft and a propeller shaft using such a constant velocity universal joint. The method is provided to produce a high-frequency heat treatment coil including a heating section (71a, 71b, 71c) for heating a heat treatment portion of an outer joint member (51) for a constant velocity universal joint. The heating section (71a, 71b, 71c) is formed by machining in an integrated manner, and the heating section (71a, 71b, 71c) is joined to another section to complete the high-frequency heat treatment coil.
摘要:
The present invention relates to a method of producing an outer joint member, comprising thermally treating three-track grooves provided on an inner circumference of an outer joint member for a constant velocity universal joint by using a high-frequency heat treatment coil. The constant velocity universal joint is of a tripod type constant velocity universal joint. The track grooves extend in an axial line direction. Each of the track grooves comprises the guide surfaces opposed to each other and a large inner diameter section formed between the guide surfaces. The high-frequency heat treatment coil comprises a body section, wherein the body section comprises three heating sections including a pair of vertical frames, three upper frames connecting upper portions of the vertical frames, and three lower frames connecting lower portions of the vertical frames. The body section further comprises an upper opening opposed to the large inner diameter section, and a lower opening opened in an axial direction, wherein the body section being machined in an integrated manner. The upper opening is covered by a cover member and the lower opening is also covered by a cover member. The guide surfaces and the large inner diameter section in the vicinity of the guide surfaces being thermally treated by the vertical frames of the three heating sections.
摘要:
For butt-welding, which includes bringing joining end surfaces (50 and 51) of a cup member (12a) and a shaft member (13a) into abutment against each other and radiating a high energy intensity beam from a radially outer side, the shaft member (13a) has a recess (52 or 53) on a radially inner side of the joining end surface (51) to obtain a welded portion (49) having a closed hollow cavity on a radially inner side after butt-welding. The joining end surface (50) (protruding surface (50a)) of the cup member (12a) protrudes toward a radially inner side with respect to an inner diameter (E) of the joining end surface (51) of the shaft member (13a). With this, a welded portion (74) of an outer joint member (11) of a constant velocity universal joint (10), which is manufactured by joining the cup member (12a) and the shaft member (13a), can be improved in strength and quality.
摘要:
Provided is a manufacturing method for an outer joint member (11) of a constant velocity universal joint (10), the manufacturing method comprising: forming a cup member (12a) and a shaft member (13a) of medium carbon steel; performing, as manufacturing steps, a machining step and a heat treatment step on the cup member (12a) after integrally forming a tubular portion (12a1) and a bottom portion (12a2) of the cup member (12a) by forging, the machining step comprising forming a joining hole (50) in a thickness of the bottom portion (12a2) to prepare the cup member (12a) as a finished component; performing, as manufacturing steps, a machining step and a heat treatment step on the shaft member (13a), the machining step for the shaft member (13a) comprising forming a joining outer surface (51) on an end portion of the shaft member (13a) to be joined onto the bottom portion (12a2) of the cup member (12a) to prepare the shaft member (13a) as a finished component; fitting the joining hole (50) of the cup member (12a) as the finished component and the joining outer surface (51) of the shaft member (13a) as the finished component to each other; and welding a fitting portion (60) between the joining hole (50) and the joining outer surface (51) through irradiation of a beam from an inner side of the cup member (12a), a diameter of the fitting portion (60) being set to an equal dimension for each joint size.