摘要:
A conventional consumable electrode type welding method has required the reversed operation of a robot manipulator and therefore excessive response time and acceleration/deceleration time, and inability of the feed/ supply of a welding wire to catch up with the melting speed of a welding wire has caused a larger arc length and an instable arc. A welding torch (4) is moved away from a base material (7) by a robot manipulator (9) while a welding wire (1) is being fed/supplied to thereby produce an initial arc with the welding wire (1) separated from the base material (7), whereby it is possible to reduce wasteful time without requiring a reversed operation to shorten a tact time, and stabilize arc at the starting end of welding to effectively reduce a “jerky stop”.
摘要:
There is provided an arc welding robot capable of collecting and displaying waveform data during a welding work without using an external device. The arc welding robot includes a manipulator (101) for attaching an upper welding torch (124) and a control device (102) for operating the manipulator (101) according to a predetermined operation pattern by an operation program. The control unit (102) has: a welding unit (104) for welding a welding member (125) under a predetermined welding condition; a RAM (106) for recording waveform data relating to at least one of a welding current instruction value during a predetermined period of time, a welding current output value, a welding voltage instruction value, a welding voltage output value, a welding speed, a wire feed speed, the number of short-circuits, and wire feed motor current; and display means for graph-displaying the waveform data recorded in the RAM (106).
摘要:
Welding equipment is provided for surely performing a welding completion process without wasting time, by informing a welding machine (11) of completion of a wire fusion preventing process or transmitting detection results to a control unit (17) when a wire fusion detection process is completed afterwards, and by carrying on the processes, while confirming completion of each process between the welding machine (11) and the control unit (17).
摘要:
A welding system and a consumable electrode welding method, wherein a torch is moved in a direction for separating it from a base metal (7) by a robot manipulator while a wire is fed since the speed of the wire relative to a welded material can be controlled by the operation of an actuator driving the robot manipulator in one direction for separating the torch therefrom, vibration is not generated by the reversal of the movement of the torch. Also, by using a dedicated separation control system, the follow-up property to the speed of the actuator moving the torch can be improved without increasing the overshoot of the torch in normal operation to reduce the acceleration and deceleration times of the manipulator.
摘要:
There is a limit in welding quality management by visual observation of the welded member. The welding quality management using a general-purpose measurement device cannot perform sufficient data collection and requires a high cost. The present invention provides an arc welding robot operating according to a predetermined operation pattern by an operation program instructed in advance and welding an object to be welded under a predetermined welding condition according to the operation pattern. The robot includes storage means for storing at least one of the program name, the welding position, and measurement data during execution of the operation program as history information. Thus, it is possible to accurately collect data on welding required for welding quality management at a reasonable cost without adding a special measurement device.