摘要:
Mattress assemblies that provide increased user comfort and increased airflow. The mattress assemblies generally include a multilayered mattress core including at least one coil spring layer disposed on and in direct contact with a viscoelastic foam layer.
摘要:
A process and apparatus for manufacturing a mattress generally includes an automated foam layer placement apparatus for accurately securing one or more foam layers onto an innercore unit and bucket assembly.
摘要:
A dual-spring plunger for a plunger matrix mattress assembly, comprising a pin guide comprising a flange, a guide body extending from the flange, an outer spring mount extending from the guide body, and an inner spring mount extending from the guide body wherein the outer and inner spring mounts are disposed in an axially tiered relation; a pin slidably received within the pin guide comprising a flange located above the flange of the pin guide, a shaft extending from the flange through the guide body, and an elongate slot through the shaft; an outer tension spring having an upper end fixed to the outer spring mount of the guide body and a lower end located below the guide body positioned to receive a bottom end of the pin shaft; an inner tension spring nested within the outer tension spring having an upper end fixed to the inner spring mount of the guide body and a lower end comprising a spur slidably captured within the slot through the shaft; wherein the outer tension spring is tensioned while the inner tension spring is not tensioned during a first portion of downward movement of the pin relative to the pin guide, and wherein both the outer and the inner tension springs are tensioned during a second portion of downward movement of the pin relative to the pin guide.
摘要:
A plunger for a plunger matrix mattress assembly, comprising a pin guide comprising a flange and a guide body extending from the flange, a pin slidably received within the pin guide comprising a flange located above the flange of the pin guide and a shaft extending from the flange through the guide body, a deformable head carried by the flange of the pin, a tension spring having a first end fixed to the guide body and a second end located below the guide body positioned to receive the bottom end of the pin shaft, wherein the spring in configured to resiliently stretch with downward motion of the pin with respect to the pin guide, and a dampening device captured around the shaft of the pin between the flange of the pin and the flange of the pin guide, wherein the dampening device is configured to resiliently deform with downward motion of the pin with respect to the pin guide.
摘要:
The systems and methods described herein include innerspring assemblies or innerspring cores for use with cushioning articles such as mattresses. The innerspring core may have one or more coil springs formed from a high-carbon steel wire alloyed with one or more suitable alloying elements such as titanium and copper and capable of imparting greater strength and durability to the innerspring core.
摘要:
A plunger for a plunger matrix mattress assembly, comprising a pin guide comprising a flange and a guide body extending from the flange, a pin slidably received within the pin guide comprising a flange located above the flange of the pin guide and a shaft extending from the flange through the guide body, a deformable head carried by the flange of the pin, a tension spring having a first end fixed to the guide body and a second end located below the guide body positioned to receive the bottom end of the pin shaft, wherein the spring in configured to resiliently stretch with downward motion of the pin with respect to the pin guide, and a dampening device captured around the shaft of the pin between the flange of the pin and the flange of the pin guide, wherein the dampening device is configured to resiliently deform with downward motion of the pin with respect to the pin guide.
摘要:
Flame retardant panels generally include an adaptive cover layer and underlying batting layer. The cover layer includes a moisture vapor permeable synthetic fibrous layer, and a liquid impermeable but moisture vapor permeable thermoplastic layer disposed on an outer face of the cover layer, wherein the liquid impermeable but moisture vapor permeable thermoplastic layer is in an amount of about 2 to 15 % by weight based on a total weight of the synthetic fibrous layer and the thermoplastic layer. The underlying batting layer can have a top surface and a bottom surface, the layer comprising a plurality of substantially vertically oriented flame retardant treated fibers extending from the top surface to the bottom surface; and a binder material.
摘要:
A mattress assembly supporting a mattress and occupants is constructed substantially of plastic material. A mattress foundation (100, 200, 300, 400) defined by a semi-rigid cavity includes a generally flat top surface (110) and at least one sidewall (120, 220, 320) depending from the top surface. For pliability and structural weight reduction, the foundation may be ribbed, with air spaces formed therein. Ground support members (130, 140) may be used to retain the foundation in a substantially horizontal orientation above ground. To reinforce the foundation's structural integrity, support braces (230) connecting opposing sidewall portions may be used. The braces may be detachable or integrally formed with the foundation. The assembly may include a headboard (410). To ease transport, casters (310) may be included with the foundation. The assembly may be constructed of extruded or assembled plastic pieces; molded plastic; recyclable plastic; plastic reinforced with metal core, metal fiber, glass fiber, carbon fiber, resin or a combination of these.