摘要:
Disclosed is a method for producing unsaturated aldehydes or unsaturated fatty acids from at least one compound selected from the group consisting of propylene, propane, (meth)acrolein, isobutylene, t-butyl alcohol, methyl-t-butyl ether and o-xylene by means of fixed-bed catalytic partial oxidation in a shell-and-tube reactor, characterized in that the reactor includes a reaction zone for producing unsaturated aldehydes as a main product, the reaction zone having an inactive material layer inserted into a position where a hot spot is to be generated in a reaction tube. A fixed-bed shell-and-tube reactor for use in the above method is also disclosed. According to the present invention, at least one layer of inactive material is packed at the point of a hot spot to control the hot spot temperature efficiently, thereby increasing the lifetime of a catalyst and producing unsaturated aldehydes and unsaturated fatty acids with high yield.
摘要:
A method for the production of substituted aromatic aldehydes or ketones and optionally substituted heteroaromatic aldehydes or ketones of formula (I) by reacting a compound of formula (II) in a suitable solvent in the presence of a carbonyl compound of formula (III), optionally in the presence of oxygen at a normal pressure or high temperature and at temperatures of 5-200 °C.
摘要:
A complex oxide catalyst of formula (1):Mo a W b Bi c Fe d A e B f C g D h E i O x wherein Mo is molybdenum; W is tungsten; Bi is bismuth; Fe is iron; A is one or more element selected from nickel and cobalt; B is one or more element selected from sodium, potassium, rubidium, cesium and thallium; C is one or more element selected from alkaline earth metals; D is one or more element selected from phosphorus, tellurium, antimony, tin, cerium, lead, niobium, manganese, arsenic, boron and zinc; E is one or more element selected from silicon, aluminium, titanium and zirconium; and O is oxygen; a, b, c, d, e, f, g, h, i and x denote the atomic ratios of Mo, W, Bi, Fe, A, B, C, D, E and O, respectively; such that when a is 12, 0≦b≦ 10, 0
摘要:
The present invention provides a process for producing methacrolein and methacrylic acid by subjecting at least one material selected from isobutylene, t-butanol and methyl t-butyl ether to gas phase catalytic oxidation with molecular oxygen or a molecular oxygen-containing gas using a fixed bed multi-tubular reactor. The process is characterized by the following (α), (β) and (γ).
(α) There are used, as catalysts, compound oxides represented by the following general formula (I)
Mo a W b Bi c Fe d A e B f C g D h E i O x
(in the formula, Mo represents molybdenum, W represents tungsten, Bi represents bismuth, Fe represents iron, A represents at least one element selected from nickel and cobalt, B represents at least one element selected from alkali metals and thallium, C represents at least one element selected from alkaline earth metals, D represents at least one element selected from phosphorus, tellurium, antimony, tin, cerium, lead, niobium, manganese, arsenic and zinc, E represents at least one element selected from silicon, aluminum, titanium and zirconium, and O represents oxygen; a, b, c, d, e, f, g, h, i and x represent the numbers of atoms of Mo, W, Bi, Fe, A, B, C, D, E and O, respectively; when a is 12, b = 0-10, c = 0.1-20, d = 0.1-20, e = 2-20, f = 0-10, g = 0-10, h = 0-4, i = 0-30 and x = a value determined by the oxidation states of individual elements). (β) Each reaction tube has a plurality of reaction zones formed by dividing the catalyst layer in the reaction tube into two or more portions in the axial direction of the tube. (γ) The plurality of reaction zones are filled with catalysts shown in the above (α) having different activities, prepared by varying the types and/or amounts of the elements constituting the A group, B group, C group, D group and E group in the general formula (I) and/or with catalysts shown in the above (α) having different activities, prepared by varying the amount of at least one element of W, Bi and Fe in the general formula (I), in such a way that the activity of filled catalyst becomes higher as a material gas proceeds from the inlet to the outlet.
摘要:
A process for producing methacrolein and methacrylic acid by the vapor phase catalytic oxidation of at least one of isobutylene, t-butanol and methyl t-butyl ether with molecular oxygen or a gas containing the same in a fixed bed multitubular reactor, characterized in that: α the catalyst used herein is a composite oxide of general formula (I) Mo a W b Bi c Fe d A e B f C g D h E i O x ; wherein Mo represents molybdenum; W represents tungsten; Bi represents bismuth; Fe represents iron; A represents at least one element selected between nickel and cobalt; B represents at least one element selected from among alkali metals and thallium; C represents at least one element selected from among alkaline earth metals; D represents at least one element selected from among phosphorus, tellurium, antimony, tin, cerium, lead, niobium, manganese, arsenic and zinc; E represents at least one element selected from among silicon, aluminium, titanium and zirconium; O represents oxygen; a, b, c, d, e, f, g, h, i, and x are the numbers of atoms represented by Mo, W, Bi, Fe, A, B, C, D, E and O, respectively; and b is 0-10, c is 0.1-10, d is 0.1-20, e is 2-20, f is 0-10, g is 0-10, h is 0-4, i is 0-30, and x is a value dependent on the oxidation state of each element, when a is 12, β a plurality of reaction zones are provided by dividing a catalyst layer into at least two layers in the axial direction of each reaction tube, and γ catalysts with different activities prepared by varying the kinds and/or amounts of the elements of groups A, B, C, D and E in general formula (I) of the item α, and/or catalysts with different activities prepared by varying the amount of at least one element selected from among W, Bi and Fe are packed in said plurality of reaction zones in such a manner that the catalytic activity increases along a path from the feed port of starting gas to the discharge port.
摘要:
In a process for oxidizing a feed comprising cyclohexylbenzene, the feed is contacted with oxygen and an oxidation catalyst in a plurality of reaction zones connected in series, the contacting being conducted under conditions being effective to oxidize part of the cyclohexylbenzene in the feed to cyclohexylbenzene hydroperoxide in each reaction zone. At least one of the plurality of reaction zones has a reaction condition that is different from another of the plurality of reaction zones. The different reaction conditions may include one or more of (a) a progressively decreasing temperature and (b) a progressively increasing oxidation catalyst concentration as the feed flows from one reaction zone to subsequent reaction zones in the series.
摘要:
The methods of the present invention relate to reducing and eliminating waste oxide gas emissions, produced by a first industrial process, by utilizing the emissions in a second industrial process that either is benefited by or tolerates the components of the waste oxide gas stream. These methods are applicable to numerous combinations of first industrial processes and second industrial processes.