Abstract:
A method of making a nanostructure and nanostructured articles by depositing a layer to a major surface of a substrate by plasma chemical vapor deposition from a gaseous mixture while substantially simultaneously etching the surface with a reactive species. The method includes providing a substrate; mixing a first gaseous species capable of depositing a layer onto the substrate when formed into a plasma, with a second gaseous species capable of etching the substrate when formed into a plasma, thereby forming a gaseous mixture; forming the gaseous mixture into a plasma; and exposing a surface of the substrate to the plasma, wherein the surface is etched and a layer is deposited on at least a portion of the etched surface substantially simultaneously, thereby forming the nanostructure. The substrate can be a (co)polymeric material, an inorganic material, an alloy, a solid solution, or a combination thereof. The deposited layer can include the reaction product of plasma chemical vapor deposition using a reactant gas comprising a compound selected from the group consisting of organosilicon compounds, metal alkyl compounds, metal isopropoxide compounds, metal acetylacetonate compounds, metal halide compounds, and combinations thereof. Nanostructures of high aspect ratio and optionally with random dimensions in at least one dimension and preferably in three orthogonal dimensions can be prepared.
Abstract:
Techniques for fabricating diamond nanostructures including application of a self-assembled hard mask to a surface of a diamond substrate to define a pattern of masked regions having a predetermined diameter surrounded by an exposed portion. The exposed portion can be vertically etched to a predetermined depth using inductively coupled plasma to form a plurality of nanoposts corresponding to the masked regions. The nanoposts can be harvested to obtain a nanostructure with a diameter corresponding to the predetermined diameter and a length corresponding to the predetermined depth.
Abstract:
A plasma processing system for and method of utilizing an improved etch chemistry for effectively etching high aspect ratio silicon features. The process chemistry employs precursor gases suitable for producing a fluorine/chlorine etch chemistry as well as precursor gases suitable for forming chemical bonds of sufficient strength to create stable feature side-walls. The improved process chemistries include SO2/SF4/SiCl4, SO2/SF4/Cl2, SO2/SiF4/SiCl4, SO2SiF4/Cl2, O2/F2/Cl2, O2/F2, N2O/F2/Cl2, and NO2/F2/Cl2-based chemistries.
Abstract:
A method of low-damage, anisotropic etching and cleaning of substrates including mounting the substrate upon a mechanical suport located within the positive column of a plasma discharge generated by either an ac or dc plasma reactor. The mechanical support is independent of the plasma reactor generating apparatus and capable of being electrically biased. The substrate is subjected to the positive column, or electrically neutral portion, of a plasma of low-energy electrons and a species reactive with the substrate. An additional structure capable of being electrically biased can be placed within the plasma to control further the extraction or retardation of particles from the plasma.
Abstract:
A surface of a silicon wafer is etched and flattened by injecting a plasma-excited active fluorine species gas of fluoride, e.g. SF6 on the surface of the silicon wafer. During the surface being etched, a sulfur or sulfur compound is separated from the species gas and absorbed on the surface of the silicon wafer. The separated or absorbed material is removed from the surface and thin layer of a silicon oxide is formed thereon by exposing the silicon wafer to a plasma-excited active oxygen species gas or by dipping the silicon wafer into ozone water or hydrofluoric acid solution.
Abstract:
A reactive ion etching chamber is disclosed having conductive diamond-coated wall surfaces (1, 2) to prevent the undesired sputtering of wall particles which can contaminate semiconductor device workpieces undergoing etching within the chamber. The diamond layer is conductive to enable the coated chamber walls to be used as an electrical ground in the reactive ion etching process.
Abstract:
The cathode (31) in a reactive ion etching and deposition apparatus is in the form of a single plate having a matrix of cylindrical hollows (37) therein, each hollow producing a hollow cathode glow when the apparatus is energised. The aspect ratio (largest dimension of each hollow cross-section/depth of the hollow) is preferably at least 1.5. In operation of the apparatus, an RF voltage is applied between the cathode and an evacuated chamber in which the cathode is disposed through a suitable matching network. A plasma gas is supplied from a point outside the cathode and a suitable pumping system is used to maintain operating pressures in the 0.1 to 400 millitorr range.