Abstract:
PROBLEM TO BE SOLVED: To provide a printed circuit board that can prevent reliability in interlayer connection from deteriorating, and to provide a method for manufacturing the printed circuit board. SOLUTION: As shown in (a), an insulating base 23 is suitably laminated for performing heating press from both surfaces, where the insulating base 23 has a copper pattern 22 in which a conductive paste 50 containing a tin particle 61 and a silver particle 62 is filled in a via hole 24, thus achieving a conductive composition 51 by melting the tin particle 61 for alloying with the silver particle 62 and at the same time by sintering in one piece. Additionally, a tin constituent in the conductive composition 51 and the copper pattern 22 are subjected to solid phase diffusion mutually for forming a solid phase diffusion layer 52, and the layers of a plurality of conductor patterns 22 (the lower conductor pattern is not illustrated) are electrically connected by highly reliable junction that does not depend on contact conduction.
Abstract:
PROBLEM TO BE SOLVED: To provide a method of manufacturing a multilayer circuit board in which heat resistance is not deteriorated, and deformation and position shifting of a conductor pattern and formation of a gap at a periphery of the conductor pattern are unlikely to occur. SOLUTION: In the method of manufacturing the multilayer circuit board 100 in which a laminate of resin films made of thermoplastic resin are heated and pressed to be stuck together, the resin films include first resin films 10a and 10b each including a crystalline first base material 10 and having conductor patterns P formed thereupon, and second resin films 30a and 30c each comprising an amorphous second base material 30 whose elastic modulus has a minimum along with crystallization transition, and having no conductor patterns P formed, the second resin films 30a to 30c are laminated and arranged opposite the surfaces of the first resin films 10a and 10b where the conductor patterns P are formed, and the first resin films 10a and 10b and the second resin films 30a to 30c are heated and pressed to be stuck together. COPYRIGHT: (C)2011,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a method of manufacturing a multilayer circuit board with high reliability, in which even if the number of laminations of resin films increases, displacement of conductor patterns, an interlayer connection failure of connecting conductors and adhesion lack of adjacent resin films are hard to occur. SOLUTION: This invention relates to the method of manufacturing the multilayer circuit board manufactured by: laminating resin films 22 consisting of thermoplastic resin 1, in which conductor patterns P are formed at one side; carrying out a heating pressurization with heat press boards 11a, 11b; and collectively pasting a lamination S22 of the resin films 22. When the heating pressurization is carried out, glass fiber nonwoven fabrics 30a, 30b are made to intervene between the heat press boards 11a, 11b and the lamination S22, and resin sheets 40a, 40b are made to intervene between the glass fiber nonwoven fabrics 30a, 30b and the lamination S22. This invention is based on the method of manufacturing the multilayer circuit board by which the heating pressurization of the lamination S22 is carried out, while grinding glass fibers G30 of the glass fiber nonwoven fabrics 30a, 30b. COPYRIGHT: (C)2010,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a method of manufacturing a multilayer substrate for manufacturing a highly accurate multilayer substrate with high manufacturing efficiency by suppressing hydrolysis reaction of a thermosetting resin even if a laminated material is heated quickly. SOLUTION: In the method of manufacturing the multilayer substrate, the heating process of a laminated material of a resin film formed of a thermosetting resin includes a first heating step constituted with a first temperature raising process and a first temperature holding process and a second heating step constituted with a second temperature raising process to be executed after the first heating step and a second temperature holding process, the maximum temperature raising rates of the laminated material in the first and second temperature raising processes are respectively 20°C/min or more, the holding temperature in the first temperature holding process is 150°C or more and 250°C or less, the temperature holding time in the first temperature holding process is one minute or more and 10 minutes or less, and the holding temperature in the second temperature holding process is identical to the fusing temperature of the thermosetting resin. COPYRIGHT: (C)2010,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a method for manufacturing a multilayer circuit board for hardly generating the deformation or mutual position deviation of a conductor pattern, and for suppressing manufacture failure or manufacture costs due to buffer materials to be used in the case of hot press. SOLUTION: A laminate 10 where an axial section 71x of a positioning pin 71 is put through a positioning hole 1h formed in each resin film 10a to 10f is arranged between hot press boards 60a and 60b, by using the positioning pin 71 having a fringe 71t at one end of the axial section 71x; and a buffer member 31 is interposed between an end face 10sb of the laminate 10 at the fringe 71t side of the positioning pin 71 and the hot press board 60b. A smoothing board 50 has a positioning hole 50h between an end face 10sa of the laminate 10 at the opposite side of the fringe 71t of the positioning pin 71 and the hot press board 60a, and heated and pressurized by the hot press boards 60a and 60 so that the resin films 10a to 10f can be bonded to each other. COPYRIGHT: (C)2007,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a manufacturing method of a multilayer substrate, and a manufacturing device of a multilayer substrate which can control the deviation of position of a land, when manufacturing the multilayer substrate containing a thermoplastic resin film. SOLUTION: The manufacturing method of a multilayer substrate serves for the lamination of two or more thermoplastic resin films 100 including the thermoplastic resin film 100 wherein an interlayer connection member 110 and a land 120 are formed. The method comprises a lamination process for laminating two or more thermoplastic resin films 100, an installation process for installing a land position correcter material 200 for correcting the position of the land 120 in at least one surface of the thermoplastic films 100 laminated at the lamination process, and a pressurization heating process for heating and the pressurizing together the thermoplastic resin film 100 and the land position correction material 200. COPYRIGHT: (C)2007,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a method for manufacturing a multi-layer circuit board, suppressing the deformation of a conductor pattern and the displacement of mutual positions, also suppressing inter-layer separation in an outer periphery, manufacturing with high yield the multi-layer circuit board by heating the lamination body of resin films including a thermoplastic resin where the conductor pattern is formed, performing bonding by pressurization, segmenting a prescribed area from a bonded body to obtain the multi-layer circuit board. SOLUTION: In the multi-layer circuit board manufacturing method, a space ks for segmenting is arranged in the respective resin films 10a-10f which constitute the lamination body by enclosing the prescribed area. When heating and pressurizing are performed by thermal press boards Pa, Pb, a frame shape pressurizing board 20 to be abutted in the space ks for segmenting is held between the thermal press boards Pa, Pb and the lamination body, and pressed. COPYRIGHT: (C)2007,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a printed circuit board whose connection reliability is enhanced and to provide a manufacturing method thereof. SOLUTION: The printed circuit board is a multilayer printed circuit board 50 provided with first via-holes 13 each formed with a penetrated conductor pattern 12a, and second via-holes 23a opposite to the first via-holes 13. The opening of each second via-hole 23a is opposed to an opening of each penetrated conductor pattern 12a and its surrounding parts, and conductive paste 24 filled in each second via-hole 23a is joined with conductive paste 14 filled in each first via-hole 13 and the surrounding of the opening of each penetrated conductor pattern 12a. Since each penetrated conductor pattern 12a exists in the surrounding of the joining parts while adopting a structure wherein the conductive pastes 14, 24 are joined, the joining area can be ensured in spite of occurrence of positional deviation or the like. Moreover, the conductive paste 24 is also joined with the surrounding of the opening of each penetrated conductor pattern 12a. Thus, the connection reliability of the printed circuit board 50 can be enhanced. COPYRIGHT: (C)2005,JPO&NCIPI