Abstract:
PURPOSE:To improve a forming accuracy by applying a pressure on the outer peripheral face of a die via a pressure medium and constraining the opening and deformation of a die as well. CONSTITUTION:The material 5 to be worked is arranged at the inner side of a split die 1 and the outer cylinder 2 having larger inner diameter than the outer diameter of the die 1 is arranged by supporting it with a die supporting cylinder 6. In this case, the outer cylinder 2 and the end face of the die 1 are pressed with the load Fo of an end face plate via the rail material of an O ring 7, packing 8, etc. An inner pressure Pi is applied on the material 5 to be worked in the state of applying a pressure Po on the die outer peripheral face and a pressure rod 4 is pressed with a load Fi via an O ring 11 to perform a bulge forming. The inner pressure Pi acting on the die 1 and the stress based on the external pressure Po are superimposed and reduced, so the deformation and opening of the die are reduced. Consequently the forming accuracy of a product is improved.
Abstract:
PURPOSE:To restrain the opening on the divided plane of a die, to reduce the deformation and to improve the accuracy after the formation by performing the control in the bulging stage by restraining with adding a pressure on the outer periphery of the die without applying a divided die constraint method by a restraining ring, etc. CONSTITUTION:A work 1 is set inside the divided dies 2, 3 located in an integral type thick cylinder 4. A liquid is first filled by a hydraulic pump 16 into the gap between the divided dies 2, 3 and integral thick cylinder 4 in the forming stage and held at a certain set pressure P2. The liquid is filled by a hydraulic pump 17 into the work 1, the axial tension is added according to priority up to such a forming pressure P2 as becoming the force smaller than the sum F4 of the force F3 calculated from the fastening force F1 of the divided dies 2, 3 and set pressure P2 and the forming inner pressure is added by following to the axial tension up to under the work 1 forming zone conditions. After completion of one step the feedback control of the forming inner pressure and the pressure P2 to fasten the dies is performed to transfer to the succeeding step. The addition is then performed up to the final forming pressure P3.
Abstract:
PURPOSE:To unify a stress and to reduce the residual stress by applying the shaft compressing force more than the yielding stress of a blank by reducing the inner pressure after setting a work inside the metal die to form an angular metallic tube and bulge-forming the shaft compressing force and inner pressure by synchronizing. CONSTITUTION:A metal die 1 is quadrifidable with the divided lines intersecting each other at right angles and the hole formed along the center shaft has each rectangular side on its cross section forming the shape curving to the center shaft side. A work is inserted into this metal die 1, a pressing rod 2 is applied from both end parts of the work 3 with a shaft compressing force F and a bulging formation is performed by applying an inner pressure P simultaneously. The shaft compressing force is then increased by reducing the friction force between the metal die 1 and work by reducing the inner pressure as far as possible to reduce the residual stress which is after the bulge forming. The enlarging deformation to the outer side due to the secular change can be controlled as well by reversing the residual stress so as to work to the inner side by forming in a flat shape and by pressing from the inner side each side wall recessed to the inner side.
Abstract:
PROBLEM TO BE SOLVED: To provide a technique capable of improving production efficiency and achieving a flexible processed shape with short processing time, in a method of spinning a tube material.SOLUTION: In a spinning method using elements including: a tube material 102; a pair of fixtures 101 which hold both ends of the tube material 102; and a roller 103 having a predetermined curved shape in order to shape the tube material 102, while circumferential portions at both ends of the tube material 102 are fitted in and held by circumferential grooves 104 provided on side surfaces of the fixtures 101, the method includes a step of transferring a curved shape on a side surface of the roller 103 to a side surface of the tube material 102 by rotating the fixtures 101 which hold the tube material 102 around a first axis, rotating the roller 103 around a second axis, moving the rotating roller 103 in an X direction, and pressing the side surface of the roller 103 against the side surface of the tube material 102 between the rotating fixtures 101.
Abstract:
PROBLEM TO BE SOLVED: To provide a forming system capable of automatically adjusting forming positions of works to be formed thereby successively forming the works and enhancing productivity. SOLUTION: This forming system for successively press-forming the works 1 is provided with: conveying devices 23A, 23B for conveying and also positioning the works 1; a plurality of forming devices 24A, 24B and 24C, for example, by which the works 1 which are conveyed and positioned with these conveying devices 23A, 23B are press-formed; a reference position detecting device 25 for detecting the position or the like of a partition 4 (reference position) of the work 1 to be formed; and a control device 40 for calculating the forming position from the position of the partition 4 of the work 1 which is detected by the reference position detecting device 25 and controlling the conveying devices 23A, 23B and the forming devices 24A, 24B and 24C on the basis of the calculated position. COPYRIGHT: (C)2007,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To effectively solve both the brightness problem of an image optically-cut image and the multiple reflection problem of a slit-shaped beam, concerning a surface shape measuring method of an object based on an optical cutting method. SOLUTION: In this surface shape measuring method for irradiating the object M with the slit-shaped beam, and imaging an optically-cut image generated thereby by an imaging means to thereby measure the surface shape of the object, a first slit-shaped beam 7 and a second slit-shaped beam 9 are used as the slit-shaped beams. The first slit-shaped beam is projected from a first position 12 at a first irradiation angle θ1 tilted to one side relative to a reference vertical plane 11, and the second slit-shaped beam is projected from a second position 13 at a second irradiation angle θ2 tilted to the reverse direction to the first slit-shaped beam relative to the reference vertical plane. COPYRIGHT: (C)2004,JPO&NCIPI
Abstract:
PROBLEM TO BE SOLVED: To provide a multi-layer welding method and multi-layer automatic welding equipment for obtaining excellent welding of full penetration without hot cracks suitable for a welded structure of a double-V groove joint of poor dimensional accuracy such as gap changes and meandering of the weld line. SOLUTION: The groove of the double-V groove joint of a thick and long member is limited to a range of 30-40° narrower than a conventional groove. The pulse welding pattern to transfer one droplet by one pulse of a high current, a plurality of average currents and other average currents on a filled layer and a finished layer by the gap width range to be output in the root running are set. In the root running, the average current and the average voltage corresponding to the gap width are output in a stepped manner in a controlled manner based on the detection information on the positional deviation in the right-to- left direction and the vertical direction of the gap width and the groove center of the groove part. The deposition area, the welding speed, and the weaving width, and the condition parameters such as the frequency are calculated, and the positional deviation of the torch in the right-to-left direction and the vertical direction of the weld line is corrected. COPYRIGHT: (C)2004,JPO
Abstract:
PROBLEM TO BE SOLVED: To provide a straightening device, straightening method, measuring device and measuring method whose operabilities are improved. SOLUTION: An object 1 to be measured is supported at both ends with clamping devices 8a, 8b and positioned with indexing/positioning devices 9a, 9b. The size of the outside diameter of the object 1 to be measured is measured with an outside diameter measuring means 40. The size of the thickness of the object 1 to be measured is measured with an thickness measuring means 50. The bend of the object 1 to be measured is straightened with a straightening press means 20. Based on the sizes of the outside diameter and thickness measured with the outside diameter measuring means 40 and thickness measuring means 50, a straightening method and straightening condition are set and, by controlling the straightening press means 20, the bend of the object 1 to be measured is straightened.
Abstract:
PURPOSE:To automatically perform a polishing work by automatically performing the polishing belt exchanging work of a belt polishing machine. CONSTITUTION:A polishing belt set into the whole shape constituted by arranging the pulleys of the polishing belt head of a belt polishing device is clamped, a plurality of belt exchanging heads 9 capable of holding the belt so as not to destroy the belt shape by polishing belt guides 20-23 are provided, and one of them is made empty and a new polishing belt for exchange is set on the other exchanging heads. When the polishing belt is exchanged, the polishing belt of the polishing device is drawn out by means of the empty belt exchanging head, and then the new polishing belt is mounted on the polishing device from the belt exchanging heads on which the new polishing belt for exchange is set.