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公开(公告)号：US20090029060A1
公开(公告)日：2009-01-29
申请号：US12180153
申请日：2008-07-25
申请人： Koichi Kanai , Eiji Shiotani , Takashi Sekikawa , Kimio Nishimura
发明人： Koichi Kanai , Eiji Shiotani , Takashi Sekikawa , Kimio Nishimura
摘要： An apparatus is provided to reduce the defect rate and decrease production yield by removing foreign objects even when the foreign objects are mixed in with the thermally sprayed film. The operation for forming thermally sprayed film on inner surface of cylinder bore is paused, and protrusions generated in the thermally sprayed film by foreign objects are detected by visual observation and removed by a manual operation. The thermal spraying operation is then performed until thermally sprayed film reaches the prescribed film thickness. After formation of the thermally sprayed film, a finishing operation is performed by means of honing.
摘要翻译： 提供了一种设备，即使当异物与热喷涂膜混合时，通过去除异物来减少缺陷率并降低生产成品率。 暂停用于在缸孔内表面形成热喷涂膜的操作，通过目视观察并通过手动操作除去在异物的热喷涂膜中产生的突起。 然后进行热喷涂操作直到热喷涂膜达到规定的膜厚度。 在形成热喷涂膜之后，通过珩磨进行精加工操作。
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公开(公告)号：US09074276B2
公开(公告)日：2015-07-07
申请号：US12180153
申请日：2008-07-25
申请人： Koichi Kanai , Eiji Shiotani , Takashi Sekikawa , Kimio Nishimura
发明人： Koichi Kanai , Eiji Shiotani , Takashi Sekikawa , Kimio Nishimura
摘要： An apparatus is provided to reduce the defect rate and decrease production yield by removing foreign objects even when the foreign objects are mixed in with the thermally sprayed film. The operation for forming thermally sprayed film on inner surface of cylinder bore is paused, and protrusions generated in the thermally sprayed film by foreign objects are detected by visual observation and removed by a manual operation. The thermal spraying operation is then performed until thermally sprayed film reaches the prescribed film thickness. After formation of the thermally sprayed film, a finishing operation is performed by means of honing.
摘要翻译： 提供了一种装置，即使当异物与热喷涂膜混合时，通过去除异物来减少缺陷率并降低产量。 暂停用于在缸孔内表面形成热喷涂膜的操作，通过目视观察并通过手动操作除去在异物的热喷涂膜中产生的突起。 然后进行热喷涂操作直到热喷涂膜达到规定的膜厚度。 在形成热喷涂膜之后，通过珩磨进行精加工操作。
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3.发明申请Thermal Spraying Preprocessing Method and a Cylinder Block of an Engine so Preprocessed 有权热喷涂预处理方法和发动机的气缸体如此预处理公开(公告)号：US20080260958A1
公开(公告)日：2008-10-23
申请号：US10572137
申请日：2005-10-14
申请人： Takashi Sekikawa , Masahiko Iizumi , Takashi Ogino , Kimio Nishimura , Eiji Shiotani , Hideo Takahashi
发明人： Takashi Sekikawa , Masahiko Iizumi , Takashi Ogino , Kimio Nishimura , Eiji Shiotani , Hideo Takahashi
CPC分类号： B23P9/02 , B24B33/02 , C23C4/02 , C23C24/02 , C23C26/00 , C23C28/02 , C23C28/021 , C23C28/023 , Y10T29/49272
摘要： The adhesiveness of a thermal spray coating and a cylinder internal surface is improved by forming a sufficient roughened surface on an internal surface. A processing roller is installed on the main shaft of a processing device via a pressurizing mechanism. An uneven surface is provided on the external periphery of the processing roller. By pressing the processing roller against the internal surface while the roller rotates and moves, a fine unevenness that corresponds to the unevenness of the roller is formed on the cylinder internal surface. A thermal spray coating is formed on the internal surface where the inner surface has been roughened by forming the above-mentioned unevenness.
摘要翻译： 通过在内表面上形成足够的粗糙表面来改善热喷涂层和气缸内表面的粘合性。 处理辊经由加压机构安装在处理装置的主轴上。 在处理辊的外周设有不平坦的表面。 通过在辊旋转移动的同时将处理辊压靠在内表面上，在气缸内表面上形成与辊不均匀相对应的微细凹凸。 通过形成上述凹凸，在内表面被粗糙化的内表面上形成热喷涂。
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公开(公告)号：US06751052B1
公开(公告)日：2004-06-15
申请号：US09611009
申请日：2000-07-06
申请人： Ikuya Tagawa , Tomoko Kutsuzawa , Syuji Nishida , Teruo Kiyomiya , Yoshinori Ohtsuka , Hiroshi Maeda , Minoru Hasegawa , Masahiro Kakehi , Takashi Sekikawa , Yukinori Ikegawa
发明人： Ikuya Tagawa , Tomoko Kutsuzawa , Syuji Nishida , Teruo Kiyomiya , Yoshinori Ohtsuka , Hiroshi Maeda , Minoru Hasegawa , Masahiro Kakehi , Takashi Sekikawa , Yukinori Ikegawa
IPC分类号： G11B5147
CPC分类号： B82Y25/00 , B82Y10/00 , G11B5/00813 , G11B5/012 , G11B5/313 , G11B5/3967 , G11B2005/3996
摘要： A thin film magnetic head includes an upper and a lower magnetic pole layer extending forward from a central magnetic core within a thin film coil. A narrow upper and lower front magnetic pole piece are connected to the front ends of the upper and lower magnetic pole layer, respectively. The upper front magnetic pole piece extends rearward from its front end exposed at a medium-opposed surface. The lower front magnetic pole piece extends in a lateral direction along the medium-opposed surface by a lateral width larger than that of the upper front magnetic pole piece. The lower front magnetic pole piece extends rearward from the medium-opposed surface by a longitudinal length smaller than that of the upper front magnetic pole piece. The lower front magnetic pole piece serves to concentrate the magnetic flux at the front ends of the upper and lower front magnetic pole pieces. Since the lower front magnetic pole piece is designed to have a larger lateral width in the lateral direction irrespective of a smaller length in the longitudinal direction, the production of the lower front magnetic pole piece can remarkably be facilitated.
摘要翻译： 薄膜磁头包括从薄膜线圈内的中心磁芯向前延伸的上磁极层和下磁极层。 一个窄的上，下前磁极片分别连接到上磁极层和下磁极层的前端。 上前磁极片从其在中间相对表面处暴露的前端向后延伸。 下部前磁极片沿着中间相对表面沿横向宽度大于上部前磁极片的横向宽度延伸。 下部前磁极片从介质相对表面向后延伸的纵向长度小于上部前磁极片的纵向长度。 下部前磁极片用于将磁通集中在上，前前磁极片的前端。 由于下侧前磁极片被设计成在横向方向上具有较大的横向宽度，而与长度方向上的较短长度无关，因此可以显着地促进下部前磁极片的制造。
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5.发明授权Method of making thin film magnetic head having upper auxillary magnetic pole of accurately set thickness 失效制造具有精确设定厚度的上辅助磁极的薄膜磁头的方法公开(公告)号：US06614621B2
公开(公告)日：2003-09-02
申请号：US10005011
申请日：2001-12-04
申请人： Masahiro Kakehi , Hiroshi Maeda , Takashi Sekikawa
发明人： Masahiro Kakehi , Hiroshi Maeda , Takashi Sekikawa
IPC分类号： G11B5147
CPC分类号： B82Y25/00 , B82Y10/00 , G11B5/1278 , G11B5/3116 , G11B5/3163 , G11B5/3166 , G11B5/3967 , G11B2005/3996
摘要： An upper auxiliary magnetic pole is formed in a space on a lower magnetic pole layer. A first insulating layer is then formed over the surface of the lower magnetic pole layer. The upper auxiliary magnetic pole is embedded within a swell formed on the surface of the first insulating layer. A second insulating layer is then formed over the surface of the first insulating layer. The second insulating layer has a property less abrasive than the first insulating layer. The second insulating layer is subjected to grinding over a wider area just after the swell has completely been removed. The abrasion can be suppressed at the thin film magnetic head in which the swell has been removed. The first insulating layer of a predetermined thickness reliably remains in each of the thin film magnetic heads on the wafer. An accurate adjustment of the thickness of the first insulating layer leads to a reliable establishment of a predetermined thickness in the upper auxiliary magnetic pole with less error.
摘要翻译： 上辅助磁极形成在下磁极层的空间中。 然后在下磁极层的表面上形成第一绝缘层。 上辅助磁极嵌入在第一绝缘层的表面上形成的隆起中。 然后在第一绝缘层的表面上形成第二绝缘层。 第二绝缘层具有比第一绝缘层更少磨损的性质。 第二绝缘层在溶胀完全去除之后在更宽的区域上进行研磨。 在去除了膨胀的薄膜磁头上可以抑制磨损。 预定厚度的第一绝缘层可靠地保留在晶片上的每个薄膜磁头中。 精确调整第一绝缘层的厚度导致在上辅助磁极中以较小误差可靠地建立预定厚度。
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6.发明授权公开(公告)号：US07614272B2
公开(公告)日：2009-11-10
申请号：US11228011
申请日：2005-09-16
申请人： Takashi Sekikawa , Masahiko Iizumi , Takashi Ogino , Kimio Nishimura , Eiji Shiotani , Hideo Takahashi
发明人： Takashi Sekikawa , Masahiko Iizumi , Takashi Ogino , Kimio Nishimura , Eiji Shiotani , Hideo Takahashi
CPC分类号： B23P9/02 , C23C4/02 , H01L2924/0002 , Y10T29/4981 , Y10T29/49995 , Y10T428/12229 , Y10T428/12236 , H01L2924/00
摘要： A prespray processing method includes preparing a work surface for spray coating, roughing the work surface by pressing a tool against the work surface, having a material of the work surface displaced thereon to form a depression thereinto, and keeping the material of the work surface unremoved therefrom.
摘要翻译： 预喷处理方法包括制备用于喷涂的工作表面，通过将工具压靠在工作表面上，将工件压在工件表面上，将工件表面的材料置于其上形成凹陷，并且保持工件表面的材料不被移除 由此。
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7.发明申请公开(公告)号：US20060063021A1
公开(公告)日：2006-03-23
申请号：US11228011
申请日：2005-09-16
申请人： Takashi Sekikawa , Masahiko Iizumi , Takashi Ogino , Kimio Nishimura , Eiji Shiotani , Hideo Takahashi
发明人： Takashi Sekikawa , Masahiko Iizumi , Takashi Ogino , Kimio Nishimura , Eiji Shiotani , Hideo Takahashi
IPC分类号： B05D3/00 , H01L23/495 , B21D28/06
CPC分类号： B23P9/02 , C23C4/02 , H01L2924/0002 , Y10T29/4981 , Y10T29/49995 , Y10T428/12229 , Y10T428/12236 , H01L2924/00
摘要： A prespray processing method including preparing a work surface for spray coating, roughing the work surface by pressing a tool against the work surface, having a material of the work surface displaced thereon to form a depression thereinto, keeping the material of the work surface unremoved therefrom.
摘要翻译： 一种预喷处理方法，包括制备用于喷涂的工作表面，通过将工具压靠在工作表面上将工件表面粗加工，将工件表面的材料置于其上以形成凹陷，以保持工件表面的材料不被除去 。
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公开(公告)号：US06813824B2
公开(公告)日：2004-11-09
申请号：US10328542
申请日：2002-12-23
申请人： Minoru Hasegawa , Yoshinori Ohtsuka , Yuji Uehara , Takashi Sekikawa , Hiroshi Maeda , Masahiro Kakehi , Ikuya Tagawa , Tomoko Kutsuzawa , Syuji Nishida
发明人： Minoru Hasegawa , Yoshinori Ohtsuka , Yuji Uehara , Takashi Sekikawa , Hiroshi Maeda , Masahiro Kakehi , Ikuya Tagawa , Tomoko Kutsuzawa , Syuji Nishida
IPC分类号： G11B5127
CPC分类号： G11B5/313 , G11B5/17 , G11B5/3163 , Y10T29/49034 , Y10T29/49041 , Y10T29/49046 , Y10T29/49048 , Y10T29/49052 , Y10T29/49073
摘要： A liquid resist is introduced between adjacent conductive lines of a coil pattern girdling around a magnetic core piece. When the liquid resist is cured, an insulating resin filler can be fixed between the adjacent conductive lines of the coil pattern. An insulating metallic layer is formed to extend over the insulting resin filler and the conductive lines of the coil pattern. Thereafter, the insulating metallic layer is subjected to a flattening grinding treatment until at least a part of the conductive line is exposed at a flattened surface. Of the resist, of a higher fluidity, penetrates in every hole and corner between the adjacent conductive lines, the gap defined between the adjacent conductive lines is fully filled with the insulating material. No voids remain in the gap. The conductive line of the coil can be reliably prevented from corrosion or oxidation. Moreover, a relatively brittle of fragile insulating resin filler is reliably prevented from being subjected to the flattening.
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9.发明授权Thin film magnetic head including a coil insulating resin filler and an insulating metallic layer covering at least partly the insulating resin filler on a datum plane 失效薄膜磁头包括线圈绝缘树脂填料和至少部分地覆盖基准平面上的绝缘树脂填料的绝缘金属层公开(公告)号：US06567239B1
公开(公告)日：2003-05-20
申请号：US09716345
申请日：2000-11-20
申请人： Minoru Hasegawa , Yoshinori Ohtsuka , Yuji Uehara , Takashi Sekikawa , Hiroshi Maeda , Masahiro Kakehi , Ikuya Tagawa , Tomoko Kutsuzawa , Syuji Nishida
发明人： Minoru Hasegawa , Yoshinori Ohtsuka , Yuji Uehara , Takashi Sekikawa , Hiroshi Maeda , Masahiro Kakehi , Ikuya Tagawa , Tomoko Kutsuzawa , Syuji Nishida
IPC分类号： G11B5147
CPC分类号： G11B5/313 , G11B5/17 , G11B5/3163 , Y10T29/49034 , Y10T29/49041 , Y10T29/49046 , Y10T29/49048 , Y10T29/49052 , Y10T29/49073
摘要： A liquid resist is introduced between adjacent conductive lines of a coil pattern girdling around a magnetic core piece. When the liquid resist is cured, an insulating resin filler can be fixed between the adjacent conductive lines of the coil pattern. An insulating metallic layer is formed to extend over the insulting resin filler and the conductive lines of the coil pattern. Thereafter, the insulating metallic layer is subjected to a flattening grinding treatment until at least a part of the conductive line is exposed at a flattened surface. Since the liquid of the resist, of a higher fluidity, penetrates in every hole and corner between the adjacent conductive lines, the gap defined between the adjacent conductive lines is fully filled with the insulating material. No voids remain in the gap. The conductive line of the coil can be reliably prevented from corrosion or oxidation. Moreover, a relatively brittle of fragile insulating resin filler is reliably prevented from being subjected to the flattening grinding treatment.
摘要翻译： 在围绕磁芯片的线圈图案的相邻导线之间引入液体抗蚀剂。 当液体抗蚀剂固化时，可以在线圈图案的相邻导电线之间固定绝缘树脂填料。 绝缘金属层形成为在绝缘树脂填料和线圈图案的导线上延伸。 此后，对绝缘金属层进行平坦化研磨处理，直到导电线的至少一部分在平坦表面露出。 由于具有较高流动性的抗蚀剂的液体渗透在相邻导电线之间的每个孔和拐角处，所以相邻导电线之间限定的间隙被绝缘材料完全充满。 间隙中没有空隙。 可以可靠地防止线圈的导线腐蚀或氧化。 此外，可靠地防止相对脆弱的脆性绝缘树脂填料进行平坦化研磨处理。
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10.发明授权Thermal spraying preprocessing method and a cylinder block of an engine so preprocessed 有权热喷涂预处理方法和发动机的气缸体如此预处理公开(公告)号：US08859041B2
公开(公告)日：2014-10-14
申请号：US10572137
申请日：2005-10-14
申请人： Takashi Sekikawa , Masahiko Iizumi , Takashi Ogino , Kimio Nishimura , Eiji Shiotani , Hideo Takahashi
发明人： Takashi Sekikawa , Masahiko Iizumi , Takashi Ogino , Kimio Nishimura , Eiji Shiotani , Hideo Takahashi
CPC分类号： B23P9/02 , B24B33/02 , C23C4/02 , C23C24/02 , C23C26/00 , C23C28/02 , C23C28/021 , C23C28/023 , Y10T29/49272
摘要： The adhesiveness of a thermal spray coating and a cylinder internal surface is improved by forming a sufficient roughened surface on an internal surface. A processing roller is installed on the main shaft of a processing device via a pressurizing mechanism. An uneven surface is provided on the external periphery of the processing roller. By pressing the processing roller against the internal surface while the roller rotates and moves, a fine unevenness that corresponds to the unevenness of the roller is formed on the cylinder internal surface. A thermal spray coating is formed on the internal surface where the inner surface has been roughened by forming the above-mentioned unevenness.
摘要翻译： 通过在内表面上形成足够的粗糙表面来改善热喷涂层和气缸内表面的粘合性。 处理辊经由加压机构安装在处理装置的主轴上。 在处理辊的外周设有不平坦的表面。 通过在辊旋转移动的同时将处理辊压靠在内表面上，在气缸内表面上形成与辊不均匀相对应的微细凹凸。 通过形成上述凹凸，在内表面被粗糙化的内表面上形成热喷涂。
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