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    METHOD FOR PRODUCING A THREE-DIMENSIONAL ARTICLE AND ARTICLE PRODUCED WITH SUCH A METHOD
    3.
    发明申请
    METHOD FOR PRODUCING A THREE-DIMENSIONAL ARTICLE AND ARTICLE PRODUCED WITH SUCH A METHOD 审中-公开
    用于生产三维文章的方法和用这种方法生产的文章

    公开(公告)号：US20160090848A1

    公开(公告)日：2016-03-31

    申请号：US14963688

    申请日：2015-12-09

    Applicant: ALSTOM Technology Ltd.

    Inventor： Roman ENGELI ,  Simone HOEVEL ,  Alexander STANKOWSKI ,  Thomas ETTER ,  Hartmut HAEHNLE

    IPC: F01D5/28 ,  B23K26/00 ,  C22F1/10 ,  B23K26/342

    CPC classification number: F01D5/286 ,  B22F3/1055 ,  B22F3/11 ,  B22F5/009 ,  B22F2207/17 ,  B23K26/0006 ,  B23K26/342 ,  B23K35/0244 ,  B33Y10/00 ,  B33Y80/00 ,  C22C1/0433 ,  C22C1/10 ,  C22C19/056 ,  C22C19/057 ,  C22F1/10 ,  F05D2300/175 ,  Y02P10/295

    Abstract: The invention relates to a method for producing a three-dimensional article or at least a part of such an article made of a gamma prime (γ′) precipitation hardened nickel base superalloy with a high volume fraction (>25%) of gamma-prima phase which is a difficult to weld superalloy, or made of a cobalt base superalloy, or of a non-castable or difficult to machine metal material by means of selective laser melting (SLM), in which the article is produced by melting of layerwise deposited metal powder with a laser beam characterized in that the SLM processing parameters are selectively adjusted to locally tailor the microstructure and/or porosity of the produced article or a part of the article and therefore to optimize desired properties of the finalized article/part of the article.

    Abstract translation: 本发明涉及一种三维制品的制造方法或至少一部分这样的制品，该制品是由具有高体积分数（> 25％）的伽马原子（γ'）析出硬化的镍基超级合金制成的， 相，其是通过选择性激光熔化（SLM）难以焊接超级合金，或由钴基超级合金制成的，或不可铸造或难以加工的金属材料，其中制品通过熔融分层沉积 具有激光束的金属粉末的特征在于，选择性地调整SLM处理参数以局部地定制所生产的制品或制品的一部分的微观结构和/或多孔性，并因此优化最终制品/制品的部分的所需性质 。

    METHOD FOR ADDITIVELY MANUFACTURING AN ARTICLE MADE OF A DIFFICULT-TO-WELD MATERIAL
    4.
    发明申请
    METHOD FOR ADDITIVELY MANUFACTURING AN ARTICLE MADE OF A DIFFICULT-TO-WELD MATERIAL 审中-公开
    用于大量制造不均匀焊接材料制品的方法

    公开(公告)号：US20140295087A1

    公开(公告)日：2014-10-02

    申请号：US14303880

    申请日：2014-06-13

    Applicant: ALSTOM Technology Ltd

    Inventor： Lukas Emanuel RICKENBACHER ,  Alexander STANKOWSKI ,  Simone HOEVEL ,  Thomas ETTER

    IPC: B23K26/34 ,  B22D23/02 ,  B23K15/00

    CPC classification number: B23K15/0086 ,  B22D23/02 ,  B22F1/0014 ,  B22F3/1055 ,  B22F3/15 ,  B22F3/24 ,  B22F2003/248 ,  B22F2009/041 ,  B32B15/01 ,  B33Y70/00 ,  C22C19/007 ,  C22C19/057 ,  C22C19/07 ,  C23C24/085 ,  C23C24/106 ,  Y02P10/295

    Abstract: The invention relates to a method for additively manufacturing an article made of a difficult-to-weld highly-precipitation-strengthened Ni-base super alloy that comprises Al and Ti in the sum of more than 5 wt.-% or a difficult-to weld carbide/solution-strengthened cobalt (Co)-base super alloy, whereby a metal particle mixture of at least a first phase and a second phase is provided as a starting material, said first phase of the mixture being a base material and said second phase of the mixture being a material which is a derivative of the first material and has relative to said material of said first phase an improved weldability, and whereby the metal particle mixture is processed by means of an additive manufacturing process which is one of selective laser melting (SLM), selective laser sintering (SLS), electron beam melting (EBM), laser metal forming (LMF), laser engineered net shape (LENS), or direct metal deposition (DMD).

    Abstract translation: 本发明涉及一种用于相加地制造由难焊接的高度沉淀强化的Ni基超级合金制成的制品的方法，其包括Al和Ti的总和大于5重量％或难以 焊接碳化物/溶液强化钴（Co） - 基超合金，由此提供至少第一相和第二相的金属颗粒混合物作为起始材料，所述混合物的所述第一相为基材，所述第二相为 混合物的相是作为第一材料的衍生物并且相对于所述第一相的所述材料的材料具有改善的可焊性，并且由此金属颗粒混合物通过作为选择性激光之一的添加剂制造工艺进行加工 熔融（SLM），选择性激光烧结（SLS），电子束熔化（EBM），激光金属成型（LMF），激光工程净形状（LENS）或直接金属沉积（DMD）。

    METHOD FOR RECONDITIONING A HOT GAS PATH PART OF A GAS TURBINE
    5.
    发明申请
    METHOD FOR RECONDITIONING A HOT GAS PATH PART OF A GAS TURBINE 有权
    用于重新燃气涡轮机的热气路径的方法

    公开(公告)号：US20160069185A1

    公开(公告)日：2016-03-10

    申请号：US14851459

    申请日：2015-09-11

    Applicant: ALSTOM Technology Ltd

    Inventor： Alexander STANKOWSKI ,  Julien Rene Andre Zimmermann ,  Simone Hoevel ,  Piero-Daniele Grasso ,  Sven Olliges ,  Sophie Betty Claire Duval

    IPC: F01D5/00 ,  C23C4/08 ,  B23K26/00 ,  B23P6/00 ,  B23K26/342

    CPC classification number: F01D5/005 ,  B23K26/0006 ,  B23K26/342 ,  B23K2103/02 ,  B23K2103/18 ,  B23K2103/26 ,  B23P6/005 ,  B33Y10/00 ,  C23C4/073 ,  F01D5/288 ,  F05D2230/10 ,  F05D2230/30 ,  F05D2230/312 ,  F05D2230/313 ,  F05D2230/80

    Abstract: A method for reconditioning a hot gas path part of a gas turbine in order to flexibly adapt an operation regime of said gas turbine for subsequent operation intervals is disclosed. The method includes providing a hot gas path part to be reconditioned; removing a predetermined area of said hot gas path part, resulting in a cutout at said hot gas path part; and manufacturing a coupon for being inserted into said cutout to replace said removed area of said hot gas path part. The method further includes inserting said coupon into said cutout; and joining said hot gas path part with said inserted coupon. The coupon is manufactured by a selective laser melting (SLM) method resulting in a fine grain sized material with significantly improved low cycle fatigue (LCF) lifetime. The hot gas path part is coated, at least in an area comprising said inserted coupon, with a metallic overlay with improved thermo-mechanical fatigue (TMF) and oxidation lifetime.

    Abstract translation: 公开了一种用于修复燃气轮机的热气体路径部分以便灵活地适应所述燃气轮机的操作状态以用于随后的操作间隔的方法。 该方法包括提供待修复的热气路径部分; 去除所述热气体路径部分的预定区域，导致在所述热气路径部分处的切口; 并制造用于插入所述切口中以更换所述热气路径部分的去除区域的试样。 该方法还包括将所述优惠券插入所述切口中; 并且将所述热气体路径部分与所述插入的试样接合。 该优惠券是通过选择性激光熔融（SLM）方法制造的，从而产生具有显着改善的低循环疲劳（LCF）寿命的细粒度材料。 热气路径部分至少在包括所述插入的试样的区域中涂覆有具有改善的热机械疲劳（TMF）和氧化寿命的金属覆层。

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