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    METHOD FOR MANUFACTURING A METALLIC COMPONENT BY ADDITIVE LASER MANUFACTURING
    2.
    发明申请
    METHOD FOR MANUFACTURING A METALLIC COMPONENT BY ADDITIVE LASER MANUFACTURING 审中-公开
    通过添加剂激光制造制造金属成分的方法

    公开(公告)号：US20150090074A1

    公开(公告)日：2015-04-02

    申请号：US14496316

    申请日：2014-09-25

    Applicant: ALSTOM Technology Ltd

    Inventor： Thomas ETTER ,  Matthias HOEBEL ,  Julius SCHURB ,  Felix ROERIG

    IPC: B22F3/105 ,  C22C19/03 ,  C22C38/00 ,  C22C19/07 ,  B23K26/34 ,  B22F3/24

    CPC classification number: B22F3/1055 ,  B22F3/24 ,  B22F2003/1057 ,  B22F2003/248 ,  B23K26/342 ,  B33Y10/00 ,  B33Y50/02 ,  B33Y80/00 ,  C22C19/055 ,  C22C19/07 ,  C22C38/00

    Abstract: The invention refers to a method for manufacturing a three-dimensional metallic article/component made of a Ni-, Co-, Fe-based superalloy or combinations thereof, entirely or partly, by a powder based additive manufacturing process. During the step of performing powder melting by scanning a dual laser setup is used, where two laser beams of different beam properties are combined in the same machine and by adjusted beam profiling and integration of a suitable beam switch in a controlled manner a switching between two different laser beam diameters is performed. In each layer the laser beam with the smaller diameter scans the whole area and in every kth layer, with k>1, the laser beam with the larger diameter scans the area where a coarse grain size is needed thereby remelting the area with fine grain sizes. With such a manufacturing method higher lifetime and operation performances of metallic parts and prototypes can be reached.

    Abstract translation: 本发明涉及通过基于粉末的添加剂制造方法完全或部分地制造由Ni，Co，Fe基超级合金或其组合制成的三维金属制品/部件的方法。 在通过扫描双激光进行粉末熔化的步骤中，使用不同光束特性的两束激光束在相同的机器中组合，并且通过调整的光束分布和以受控的方式集成合适的光束开关，在两个 执行不同的激光束直径。 在每个层中，具有较小直径的激光束扫描整个区域，并且在每个第k层中，k> 1，具有较大直径的激光束扫描需要粗粒径的区域，从而将具有细晶粒度的区域重熔 。 通过这种制造方法，可以达到更高的寿命和金属部件和原型的操作性能。

    METHOD FOR MANUFACTURING A COMPONENT USING AN ADDITIVE MANUFACTURING PROCESS
    3.
    发明申请
    METHOD FOR MANUFACTURING A COMPONENT USING AN ADDITIVE MANUFACTURING PROCESS 审中-公开
    使用添加剂制造方法制造组分的方法

    公开(公告)号：US20160151860A1

    公开(公告)日：2016-06-02

    申请号：US14868734

    申请日：2015-09-29

    Applicant: ALSTOM Technology Ltd

    Inventor： Roman ENGELI ,  Thomas ETTER ,  Hossein MEIDANI

    IPC: B23K26/342 ,  C22C19/07 ,  C22C38/00 ,  C22C19/03 ,  C21D9/00 ,  C22F1/10

    CPC classification number: B23K26/342 ,  B22F3/1055 ,  B22F5/04 ,  B22F2003/1057 ,  B22F2998/10 ,  B22F2999/00 ,  B33Y10/00 ,  C21D9/0068 ,  C22C19/03 ,  C22C19/07 ,  C22C38/00 ,  C22F1/10 ,  Y02P10/295 ,  B22F3/24 ,  B22F2003/248

    Abstract: The invention relates to a method for manufacturing a component, especially for gas turbines and other thermo machinery. The method includes providing a data set defining the component for being used in an additive manufacturing process; manufacturing said component by means of said additive manufacturing process according to said data set; and subjecting said manufactured component to a heat treatment (HT) in order to change the microstructure of the manufactured component. The properties of the component are improved in that at least two different component volumes (CA1-CA3) are defined within said component prior to the manufacturing step; at least two different process parameters (A, B) are chosen for the additive manufacturing process, which process parameters (A, B) result in different driving forces for a recrystallization and therefore a different recrystallization behavior in the material of the component; and the additive manufacturing process is executed with one of the at least two process parameters (A, B) being used during manufacturing a first of the at least two component volumes (CA1-CA3), resulting in a first recrystallization behavior in the first component volume, and with the other of the at least two process parameters (A, B) being used during manufacturing a second of said at least two component volumes (CA1-CA7), resulting in a second recrystallization behavior different from said first recrystallization behavior, in the second component volume; and the manufactured component is subjected to a heat treatment (HT), with a holding temperature (T_HT), wherein the holding temperature (T_HT) lies above a recrystallization temperature of at least one of said at least two component volumes.

    Abstract translation: 本发明涉及一种用于制造组件的方法，特别是用于燃气轮机和其它热机械。 该方法包括提供定义用于添加制造过程中的组件的数据集; 通过根据所述数据集的所述添加剂制造方法制造所述部件; 并对所制造的部件进行热处理（HT），以改变所制造的部件的微结构。 改进了组分的性质，因为在制造步骤之前在所述组分中限定了至少两种不同的组分体积（CA1-CA3） 选择至少两种不同的工艺参数（A，B）用于添加剂制造工艺，该工艺参数（A，B）导致不同的再结晶驱动力，因此在组分的材料中产生不同的再结晶行为; 并且在制造所述至少两个组分体积（CA1-CA3）中的第一个时使用所述至少两个工艺参数（A，B）中的一个来执行所述添加剂制造过程，导致所述第一组分中的第一重结晶行为 并且在制造所述至少两个组分体积（CA1-CA7）中的第二个时使用所述至少两个工艺参数（A，B）中的另一个，导致与所述第一再结晶行为不同的第二重结晶行为， 在第二个组件卷中; 对所制造的部件进行热保持（HT）保持温度（T_HT），其中保持温度（T_HT）高于所述至少两个组分体积中的至少一个的再结晶温度。

    GAMMA PRIME PRECIPITATION STRENGTHENED NICKEL-BASE SUPERALLOY FOR USE IN POWDER BASED ADDITIVE MANUFACTURING PROCESS
    4.
    发明申请
    GAMMA PRIME PRECIPITATION STRENGTHENED NICKEL-BASE SUPERALLOY FOR USE IN POWDER BASED ADDITIVE MANUFACTURING PROCESS 审中-公开
    基于粉末添加剂制造工艺的GAMMA PRIMETITE强化镍基超级合金

    公开(公告)号：US20150344994A1

    公开(公告)日：2015-12-03

    申请号：US14715882

    申请日：2015-05-19

    Applicant: ALSTOM Technology Ltd

    Inventor： Thomas ETTER ,  Hossein Meidani ,  Maxim Konter

    IPC: C22C19/05

    CPC classification number: C22C19/057 ,  B22F3/1055 ,  B33Y70/00 ,  C22C1/0433 ,  Y02P10/295

    Abstract: The application relates to the technology of producing three-dimensional articles by means of powder-based additive manufacturing, such as selective laser melting (SLM) or electron beam melting (EBM). It refers to a Nickel-base superalloy powder, wherein the superalloy powder has a chemical composition that allows establishing a gamma-prime precipitation content of 60-70 vol.-% in the superalloy in a heat treated condition. The powder has a powder size distribution between 10 and 100 μm and a spherical morphology. The ratios of the content (in weight-%) of the alloying elements C, B, Hf, Zr, Si are the following: C/B=10-32; C/Hf>2; C/Zr>8; C/Si>1. A preferred embodiment includes of the following chemical composition (in weight-%): 7.7-8.3 Cr; 5.0-5.25 Co; 2.0-2.1 Mo;7.8-8.3 W; 5.8-6.1 Ta; 4.7-5.1 Al; 1.1-1.4 Ti; 0.08-0.16 C; 0.005-0.008 B; 0-0.04 Hf;0-0.01 Zr; 0-0.08 Si; the remainder being Ni and unavoidable impurities.

    Abstract translation: 本申请涉及通过粉末基添加剂制造如选择性激光熔化（SLM）或电子束熔化（EBM）生产三维制品的技术。 它是指镍基超合金粉末，其中超合金粉末具有允许在热处理条件下在超合金中建立60-70体积％的γ-析出含量的化学组成。 粉末的粉末粒度分布在10〜100μm之间，呈球状。 合金元素C，B，Hf，Zr，Si的含量（重量％）的比例如下：C / B = 10-32; C / Hf> 2; C / Zr> 8; C / Si> 1。 优选的实施方案包括以下化学组成（重量％）：7.7-8.3Cr; 5.0-5.25公司 2.0-2.1 Mo; 7.8-8.3 W; 5.8-6.1 Ta; 4.7-5.1铝; 1.1-1.4 Ti; 0.08-0.16 C; 0.005-0.008 B; 0-0.04 Hf; 0-0.01 Zr; 0-0.08 Si; 其余为Ni和不可避免的杂质。

    METHOD FOR MANUFACTURING COMPONENTS MADE OF SINGLE CRYSTAL (SX) OR DIRECTIONALLY SOLIDIFIED (DS) NICKELBASE SUPERALLOYS
    6.
    发明申请
    METHOD FOR MANUFACTURING COMPONENTS MADE OF SINGLE CRYSTAL (SX) OR DIRECTIONALLY SOLIDIFIED (DS) NICKELBASE SUPERALLOYS 有权
    制造单晶（SX）或方向固化（DS）镍基超级合金的组分的方法

    公开(公告)号：US20150013852A1

    公开(公告)日：2015-01-15

    申请号：US14493885

    申请日：2014-09-23

    Applicant: ALSTOM Technology Ltd

    Inventor： Thomas ETTER ,  Roland MÜCKE

    IPC: C22F1/10 ,  C22C19/00

    CPC classification number: C22F1/10 ,  C21D2201/04 ,  C21D2261/00 ,  C22C19/00 ,  C30B29/52 ,  F01D5/14 ,  F05D2300/606 ,  F05D2300/607

    Abstract: The invention relates to a method for manufacturing a component, especially of a gas turbine, made of a single crystal (SX) or directionally solidified (DS) nickelbase superalloy, including a heat treatment and a machining and/or mechanical treatment step. The ductility of the component is improved by doing the machining and/or mechanical treatment step prior to said heat treatment and a solution heat treatment of the component is done prior to the machining/mechanical treatment step.

    Abstract translation: 本发明涉及一种制造由单晶（SX）或定向凝固（DS）镍基超级合金制成的部件，特别是燃气轮机的方法，包括热处理和机械加工和/或机械处理步骤。 通过在所述热处理之前进行加工和/或机械处理步骤来提高部件的延展性，并且在机械/机械处理步骤之前进行部件的固溶热处理。

    METHOD FOR PRODUCING A THREE-DIMENSIONAL ARTICLE AND ARTICLE PRODUCED WITH SUCH A METHOD
    7.
    发明申请
    METHOD FOR PRODUCING A THREE-DIMENSIONAL ARTICLE AND ARTICLE PRODUCED WITH SUCH A METHOD 审中-公开
    用于生产三维文章的方法和用这种方法生产的文章

    公开(公告)号：US20160090848A1

    公开(公告)日：2016-03-31

    申请号：US14963688

    申请日：2015-12-09

    Applicant: ALSTOM Technology Ltd.

    Inventor： Roman ENGELI ,  Simone HOEVEL ,  Alexander STANKOWSKI ,  Thomas ETTER ,  Hartmut HAEHNLE

    IPC: F01D5/28 ,  B23K26/00 ,  C22F1/10 ,  B23K26/342

    CPC classification number: F01D5/286 ,  B22F3/1055 ,  B22F3/11 ,  B22F5/009 ,  B22F2207/17 ,  B23K26/0006 ,  B23K26/342 ,  B23K35/0244 ,  B33Y10/00 ,  B33Y80/00 ,  C22C1/0433 ,  C22C1/10 ,  C22C19/056 ,  C22C19/057 ,  C22F1/10 ,  F05D2300/175 ,  Y02P10/295

    Abstract: The invention relates to a method for producing a three-dimensional article or at least a part of such an article made of a gamma prime (γ′) precipitation hardened nickel base superalloy with a high volume fraction (>25%) of gamma-prima phase which is a difficult to weld superalloy, or made of a cobalt base superalloy, or of a non-castable or difficult to machine metal material by means of selective laser melting (SLM), in which the article is produced by melting of layerwise deposited metal powder with a laser beam characterized in that the SLM processing parameters are selectively adjusted to locally tailor the microstructure and/or porosity of the produced article or a part of the article and therefore to optimize desired properties of the finalized article/part of the article.

    Abstract translation: 本发明涉及一种三维制品的制造方法或至少一部分这样的制品，该制品是由具有高体积分数（> 25％）的伽马原子（γ'）析出硬化的镍基超级合金制成的， 相，其是通过选择性激光熔化（SLM）难以焊接超级合金，或由钴基超级合金制成的，或不可铸造或难以加工的金属材料，其中制品通过熔融分层沉积 具有激光束的金属粉末的特征在于，选择性地调整SLM处理参数以局部地定制所生产的制品或制品的一部分的微观结构和/或多孔性，并因此优化最终制品/制品的部分的所需性质 。

    METHOD FOR ADDITIVELY MANUFACTURING AN ARTICLE MADE OF A DIFFICULT-TO-WELD MATERIAL
    8.
    发明申请
    METHOD FOR ADDITIVELY MANUFACTURING AN ARTICLE MADE OF A DIFFICULT-TO-WELD MATERIAL 审中-公开
    用于大量制造不均匀焊接材料制品的方法

    公开(公告)号：US20140295087A1

    公开(公告)日：2014-10-02

    申请号：US14303880

    申请日：2014-06-13

    Applicant: ALSTOM Technology Ltd

    Inventor： Lukas Emanuel RICKENBACHER ,  Alexander STANKOWSKI ,  Simone HOEVEL ,  Thomas ETTER

    IPC: B23K26/34 ,  B22D23/02 ,  B23K15/00

    CPC classification number: B23K15/0086 ,  B22D23/02 ,  B22F1/0014 ,  B22F3/1055 ,  B22F3/15 ,  B22F3/24 ,  B22F2003/248 ,  B22F2009/041 ,  B32B15/01 ,  B33Y70/00 ,  C22C19/007 ,  C22C19/057 ,  C22C19/07 ,  C23C24/085 ,  C23C24/106 ,  Y02P10/295

    Abstract: The invention relates to a method for additively manufacturing an article made of a difficult-to-weld highly-precipitation-strengthened Ni-base super alloy that comprises Al and Ti in the sum of more than 5 wt.-% or a difficult-to weld carbide/solution-strengthened cobalt (Co)-base super alloy, whereby a metal particle mixture of at least a first phase and a second phase is provided as a starting material, said first phase of the mixture being a base material and said second phase of the mixture being a material which is a derivative of the first material and has relative to said material of said first phase an improved weldability, and whereby the metal particle mixture is processed by means of an additive manufacturing process which is one of selective laser melting (SLM), selective laser sintering (SLS), electron beam melting (EBM), laser metal forming (LMF), laser engineered net shape (LENS), or direct metal deposition (DMD).

    Abstract translation: 本发明涉及一种用于相加地制造由难焊接的高度沉淀强化的Ni基超级合金制成的制品的方法，其包括Al和Ti的总和大于5重量％或难以 焊接碳化物/溶液强化钴（Co） - 基超合金，由此提供至少第一相和第二相的金属颗粒混合物作为起始材料，所述混合物的所述第一相为基材，所述第二相为 混合物的相是作为第一材料的衍生物并且相对于所述第一相的所述材料的材料具有改善的可焊性，并且由此金属颗粒混合物通过作为选择性激光之一的添加剂制造工艺进行加工 熔融（SLM），选择性激光烧结（SLS），电子束熔化（EBM），激光金属成型（LMF），激光工程净形状（LENS）或直接金属沉积（DMD）。

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