Process for manufacturing ultra low consistency alpha- and beta- blend stucco
    1.
    发明授权
    Process for manufacturing ultra low consistency alpha- and beta- blend stucco 有权
    制造超低浓度α-和β-混合灰泥的方法

    公开(公告)号:US07588634B2

    公开(公告)日:2009-09-15

    申请号:US11533604

    申请日:2006-09-20

    IPC分类号: C04B11/00

    摘要: A process is disclosed for making a blend of alpha- and beta-stucco including a slurry calcination step to produce alpha calcium sulfate hemihydrate followed by a fluidized bed calcination step to produce beta calcium sulfate hemihydrate. The process starts with 50-75% gypsum-containing solids slurry, and then steam calcines the slurry in a first reactor to form partially calcined gypsum slurry which contains calcium sulfate dihydrate and alpha calcium sulfate hemihydrate. The partially calcined slurry is then dewatered. Then the filter cake is fed into a kettle to complete the calcination process by converting the calcium sulfate dihydrate of the filter cake material into beta calcium sulfate hemihydrate.

    摘要翻译: 公开了一种制备包括浆料煅烧步骤的α-和β-灰泥混合物以产生α硫酸钙半水合物,然后进行流化床煅烧步骤以产生β硫酸钙半水合物的方法。 该方法从50-75%含石膏固体浆料开始,然后蒸汽在第一反应器中煅烧浆料以形成含有硫酸钙二水合物和α硫酸钙半水合物的部分煅烧石膏浆料。 然后将部分煅烧的浆料脱水。 然后通过将滤饼材料的硫酸钙二水合物转化成β硫酸钙半水合物将滤饼进料到釜中以完成煅烧过程。

    High starch light weight gypsum wallboard
    2.
    发明授权
    High starch light weight gypsum wallboard 有权
    高淀粉轻质石膏墙板

    公开(公告)号:US08197952B2

    公开(公告)日:2012-06-12

    申请号:US12795125

    申请日:2010-06-07

    IPC分类号: B32B13/00 C04B11/00

    摘要: The invention generally provides gypsum-containing slurries including stucco, naphthalenesulfonate dispersant, and pregelatinized starch. The naphthalenesulfonate dispersant is present in an amount of about 0.1%-3.0% by weight based on the weight of dry stucco. The pregelatinized starch is present in an amount of at least about 0.5% by weight up to about 10% by weight of pregelatinized starch by weight based on the weight of dry stucco in the formulation. Other slurry additives can include trimetaphosphate salts, accelerators, binders, paper fiber, glass fiber, and other known ingredients. The invention also comprises the gypsum-containing products made with such slurries, for example, gypsum wallboard, and a method of making gypsum wallboard.

    摘要翻译: 本发明通常提供含石膏,萘磺酸盐分散剂和预胶化淀粉的含石膏的浆料。 基于干灰泥的重量,萘磺酸盐分散剂的存在量为约0.1重量%至3.0重量%。 基于制剂中干灰泥的重量,预胶化淀粉的存在量为预胶化淀粉的至少约0.5重量%至多约10重量%。 其它浆料添加剂可以包括三偏磷酸盐,促进剂,粘合剂,纸纤维,玻璃纤维和其它已知成分。 本发明还包括用这种浆料制成的含石膏的产品,例如石膏墙板,以及制造石膏墙板的方法。

    High starch light weight gypsum wallboard
    3.
    发明授权
    High starch light weight gypsum wallboard 失效
    高淀粉轻质石膏墙板

    公开(公告)号:US07731794B2

    公开(公告)日:2010-06-08

    申请号:US11449177

    申请日:2006-06-07

    IPC分类号: C04B11/00

    摘要: The invention generally provides gypsum-containing slurries including stucco, naphthalenesulfonate dispersant, and pregelatinized starch. The naphthalenesulfonate dispersant is present in an amount of about 0.1%-3.0% by weight based on the weight of dry stucco. The pregelatinized starch is present in an amount of at least about 0.5% by weight up to about 10% by weight of pregelatinized starch by weight based on the weight of dry stucco in the formulation. Other slurry additives can include trimetaphosphate salts, accelerators, binders, paper fiber, glass fiber, and other known ingredients. The invention also comprises the gypsum-containing products made with such slurries, for example, gypsum wallboard, and a method of making gypsum wallboard.

    摘要翻译: 本发明通常提供含石膏,萘磺酸盐分散剂和预胶化淀粉的含石膏的浆料。 基于干灰泥的重量,萘磺酸盐分散剂的存在量为约0.1重量%至3.0重量%。 基于制剂中干灰泥的重量,预胶化淀粉的存在量为预胶化淀粉的至少约0.5重量%至多约10重量%。 其它浆料添加剂可以包括三偏磷酸盐,促进剂,粘合剂,纸纤维,玻璃纤维和其它已知成分。 本发明还包括用这种浆料制成的含石膏的产品,例如石膏墙板,以及制造石膏墙板的方法。

    Light weight gypsum board
    4.
    发明授权
    Light weight gypsum board 有权
    轻质石膏板

    公开(公告)号:US08470461B2

    公开(公告)日:2013-06-25

    申请号:US13493941

    申请日:2012-06-11

    IPC分类号: B52B13/00 C04B11/00

    摘要: The invention generally provides gypsum-containing slurries including stucco, naphthalenesulfonate dispersant, and pregelatinized starch. The naphthalenesulfonate dispersant is present in an amount of about 0.1%-3.0% by weight based on the weight of dry stucco. The pregelatinized starch is present in an amount of at least about 0.5% by weight up to about 10% by weight of pregelatinized starch by weight based on the weight of dry stucco in the formulation. Other slurry additives can include trimetaphosphate salts, accelerators, binders, paper fiber, glass fiber, and other known ingredients. The invention also comprises the gypsum-containing products made with such slurries, for example, gypsum wallboard, and a method of making gypsum wallboard.

    摘要翻译: 本发明通常提供含石膏,萘磺酸盐分散剂和预胶化淀粉的含石膏的浆料。 基于干灰泥的重量,萘磺酸盐分散剂的存在量为约0.1重量%至3.0重量%。 基于制剂中干灰泥的重量,预胶化淀粉的存在量为预胶化淀粉的至少约0.5重量%至多约10重量%。 其它浆料添加剂可以包括三偏磷酸盐,促进剂,粘合剂,纸纤维,玻璃纤维和其它已知成分。 本发明还包括用这种浆料制成的含石膏的产品,例如石膏墙板,以及制造石膏墙板的方法。

    Method of producing gypsum/fiber board
    7.
    再颁专利
    Method of producing gypsum/fiber board 有权
    生产石膏/纤维板的方法

    公开(公告)号:USRE41592E1

    公开(公告)日:2010-08-31

    申请号:US11038004

    申请日:2005-01-19

    摘要: A gypsum/fiber board having improved impact resistance is produced by mixing predetermined amounts of fibers, calcined gypsum and water to form a mixture of wetted, loose fibers; laying out a reinforcing mesh over the upper surface of a forming belt; depositing said mixture on said mesh to form a layer of said mixture, said; and compressing said mesh together with said layer of mixture to embed said mesh in the lower surface of said layer to form a board composed of bonded fibers and gypsum with said mesh embedded in the surface thereof.

    摘要翻译: 通过混合预定量的纤维,煅烧石膏和水来形成具有改善的耐冲击性的石膏/纤维板,以形成湿润松散纤维的混合物; 在成形带的上表面上铺设加强网; 将所述混合物沉积在所述网上以形成所述混合物的层, 以及将所述网格与所述混合物层一起压缩,以将所述网状物嵌入所述层的下表面,以形成由粘结纤维和石膏组成的板,所述网状物嵌入其表面。

    Method of producing gypsum/fiber board
    8.
    发明授权
    Method of producing gypsum/fiber board 有权
    生产石膏/纤维板的方法

    公开(公告)号:US06508895B2

    公开(公告)日:2003-01-21

    申请号:US09370954

    申请日:1999-08-10

    IPC分类号: B32B1302

    摘要: A gypsum/fiber board having improved impact resistance is produced by mixing predetermined amounts of fibers, calcined gypsum and water to form a mixture of wetted, loose fibers; laying out a reinforcing mesh over the upper surface of a forming belt; depositing said mixture on said mesh to form a layer of said mixture, said; and compressing said mesh together with said layer of mixture to embed said mesh in the lower surface of said layer to form a board composed of bonded fibers and gypsum with said mesh embedded in the surface thereof.

    摘要翻译: 通过混合预定量的纤维,煅烧石膏和水来形成具有改善的耐冲击性的石膏/纤维板,以形成湿润松散纤维的混合物; 在成形带的上表面上铺设加强网; 将所述混合物沉积在所述网上以形成所述混合物的层, 以及将所述网格与所述混合物层一起压缩,以将所述网状物嵌入所述层的下表面,以形成由粘结纤维和石膏组成的板,所述网状物嵌入其表面。