Process for manufacturing ultra low consistency alpha- and beta- blend stucco
    1.
    发明授权
    Process for manufacturing ultra low consistency alpha- and beta- blend stucco 有权
    制造超低浓度α-和β-混合灰泥的方法

    公开(公告)号:US07588634B2

    公开(公告)日:2009-09-15

    申请号:US11533604

    申请日:2006-09-20

    IPC分类号: C04B11/00

    摘要: A process is disclosed for making a blend of alpha- and beta-stucco including a slurry calcination step to produce alpha calcium sulfate hemihydrate followed by a fluidized bed calcination step to produce beta calcium sulfate hemihydrate. The process starts with 50-75% gypsum-containing solids slurry, and then steam calcines the slurry in a first reactor to form partially calcined gypsum slurry which contains calcium sulfate dihydrate and alpha calcium sulfate hemihydrate. The partially calcined slurry is then dewatered. Then the filter cake is fed into a kettle to complete the calcination process by converting the calcium sulfate dihydrate of the filter cake material into beta calcium sulfate hemihydrate.

    摘要翻译: 公开了一种制备包括浆料煅烧步骤的α-和β-灰泥混合物以产生α硫酸钙半水合物,然后进行流化床煅烧步骤以产生β硫酸钙半水合物的方法。 该方法从50-75%含石膏固体浆料开始,然后蒸汽在第一反应器中煅烧浆料以形成含有硫酸钙二水合物和α硫酸钙半水合物的部分煅烧石膏浆料。 然后将部分煅烧的浆料脱水。 然后通过将滤饼材料的硫酸钙二水合物转化成β硫酸钙半水合物将滤饼进料到釜中以完成煅烧过程。

    Cementitious article and method for preparing the same
    2.
    发明授权
    Cementitious article and method for preparing the same 有权
    水泥制品及其制备方法

    公开(公告)号:US08329308B2

    公开(公告)日:2012-12-11

    申请号:US12415931

    申请日:2009-03-31

    IPC分类号: B32B9/04 B32B27/00 B05D3/02

    摘要: A cementitious article and a method of making a cementitious article are disclosed. The cementitious article comprises a cementitious component that comprises a polyvinyl acetate type polymer, a monobasic phosphate, and optionally boric acid. Cementitious articles, such as board, are prepared such that the polyvinyl acetate type polymer, the monobasic phosphate, and optionally boric acid can be present in the cementitious core, and/or in dense layers if present. The concentration of the polyvinyl acetate type polymer, monobasic phosphate, and optionally boric acid in the cementitious article can increase from a central region A to peripheral regions B and C, respectively. In some embodiments, the polyvinyl acetate type polymer is a polyvinyl alcohol and the monobasic phosphate is monoammonium phosphate.

    摘要翻译: 公开了水泥制品和制造水泥制品的方法。 水泥制品包括水泥组分,其包含聚乙酸乙烯酯型聚合物,一元磷酸盐和任选的硼酸。 制备诸如板的水泥制品,使得聚乙酸乙烯酯型聚合物,一磷酸盐和任选的硼酸可以存在于水泥核心中,和/或以致密层存在(如果存在)。 水泥制品中聚乙酸乙烯酯型聚合物,一磷酸盐和任选的硼酸的浓度分别可以从中心区域A增加到外围区域B和C. 在一些实施方案中,聚乙酸乙烯酯型聚合物是聚乙烯醇,一元磷酸盐是磷酸二氢铵。

    Siloxane polymerization in wallboard
    3.
    发明授权
    Siloxane polymerization in wallboard 有权
    硅胶聚合在墙板上

    公开(公告)号:US08133600B2

    公开(公告)日:2012-03-13

    申请号:US12888162

    申请日:2010-09-22

    IPC分类号: B32B13/00 B32B13/08

    摘要: Polymerization of siloxane is improved using a gypsum-based slurry that includes stucco, Class C fly ash, magnesium oxide and an emulsion of siloxane and water. This slurry is used in a method of making water-resistant gypsum articles that includes making an emulsion of siloxane and water, then combining the slurry with a dry mixture of stucco, magnesium oxide and Class C fly ash. The slurry is then shaped as desired and the stucco is allowed to set and the siloxane polymerizes.The resulting product is useful for making a water-resistant gypsum panel having a core that includes interwoven matrices of calcium sulfate dihydrate crystals and a silicone resin, where the interwoven matrices have dispersed throughout them a catalyst comprising magnesium oxide and components from a Class C fly ash.

    摘要翻译: 使用包括灰泥,C类飞灰,氧化镁和硅氧烷和水的乳液的石膏基浆料改善硅氧烷的聚合。 该浆料用于制造防水石膏制品的方法,其包括制备硅氧烷和水的乳液,然后将浆料与灰泥,氧化镁和C类粉煤灰的干混合物混合。 然后根据需要将浆料成形,并且使灰泥固化并且硅氧烷聚合。 得到的产品可用于制造具有核心的防水石膏板,该核心包括硫酸钙二水合物晶体和有机硅树脂的交织基质,其中交织基质在其中分散有包含氧化镁和C类飞沫的组分的催化剂 灰。

    SILOXANE POLYMERIZATION IN WALLBOARD
    4.
    发明申请
    SILOXANE POLYMERIZATION IN WALLBOARD 有权
    壁板中的硅氧烷聚合

    公开(公告)号:US20100055477A1

    公开(公告)日:2010-03-04

    申请号:US12617114

    申请日:2009-11-12

    IPC分类号: B32B13/04 C08K3/30 C08L3/00

    摘要: Polymerization of siloxane is improved using a gypsum-based slurry that includes stucco, Class C fly ash, magnesium oxide and an emulsion of siloxane and water. This slurry is used in a method of making water-resistant gypsum articles that includes making an emulsion of siloxane and water, then combining the slurry with a dry mixture of stucco, magnesium oxide and Class C fly ash. The slurry is then shaped as desired and the stucco is allowed to set and the siloxane polymerizes.The resulting product is useful for making a water-resistant gypsum panel having a core that includes interwoven matrices of calcium sulfate dihydrate crystals and a silicone resin, where the interwoven matrices have dispersed throughout them a catalyst comprising magnesium oxide and components from a Class C fly ash.

    摘要翻译: 使用包括灰泥,C类飞灰,氧化镁和硅氧烷和水的乳液的石膏基浆料改善硅氧烷的聚合。 该浆料用于制造防水石膏制品的方法,其包括制备硅氧烷和水的乳液,然后将浆料与灰泥,氧化镁和C类粉煤灰的干混合物混合。 然后根据需要将浆料成形,并且使灰泥固化并且硅氧烷聚合。 得到的产品可用于制造具有核心的防水石膏板,该核心包括硫酸钙二水合物晶体和有机硅树脂的交织基质,其中交织基质在其中分散有包含氧化镁和C类飞沫的组分的催化剂 灰。

    PROCESS FOR MANUFACTURING READY-MIXED SETTING ALPHA-CALCIUM SULPHATE HEMI-HYDRATE AND KIT FOR SAME
    6.
    发明申请
    PROCESS FOR MANUFACTURING READY-MIXED SETTING ALPHA-CALCIUM SULPHATE HEMI-HYDRATE AND KIT FOR SAME 有权
    制备准备好的混合物的方法硫酸氢钙和硫酸钙

    公开(公告)号:US20080229981A1

    公开(公告)日:2008-09-25

    申请号:US11688644

    申请日:2007-03-20

    IPC分类号: C04B11/00

    摘要: A process for making calcined gypsum in slurry or powder form. The process includes adding at least two types of crystal modifiers to the slurry. The first crystal modifier is to control crystal morphology of the calcined gypsum (such as succinic and/or malic acid). The second crystal modifier is to prevent or retard setting to control set time (such as tetrasodium pyrophosphate (TSPP)) to form a water stable product. An accelerator is typically added at the site of use for specific applications such as setting type joint compound, media casting, exterior/interior coating, and sprayable fireproofing. A composition made by the process and a kit for using the composition are also disclosed.

    摘要翻译: 制备浆料或粉末形式的煅烧石膏的方法。 该方法包括向浆料中加入至少两种类型的结晶改性剂。 第一种晶体改性剂是控制煅烧石膏(如琥珀酸和/或苹果酸)的晶体形态。 第二种结晶改性剂是防止或延缓凝固时间的控制(如焦磷酸四钠(TSPP))以形成水稳定的产品。 通常在用于特定应用的场所加入加速器,例如固定型接头化合物,介质铸造,外部/内部涂层和可喷涂防火。 还公开了通过该方法制备的组合物和用于使用该组合物的试剂盒。

    Methods and systems for addition of cellulose ether to gypsum slurry
    7.
    发明申请
    Methods and systems for addition of cellulose ether to gypsum slurry 审中-公开
    向石膏浆中加入纤维素醚的方法和系统

    公开(公告)号:US20080202415A1

    公开(公告)日:2008-08-28

    申请号:US11713951

    申请日:2007-02-28

    IPC分类号: B05C1/14

    摘要: An example system for making a gypsum board product comprises a container for containing a gypsum slurry, a moving receiver in communication with the container, wherein the container substantially continuously deposits the gypsum slurry on the moving receiver. A first and at least a second cellulose ether supply containing a first cellulose ether communicate with the container. The first and second supplies contain cellulose ethers having different physical or chemical properties. A controller is configured to change the amount of the first and second cellulose ethers delivered to the container in response to a change in at least one slurry physical property.

    摘要翻译: 用于制造石膏板产品的示例性系统包括用于容纳石膏浆料的容器,与容器连通的移动接收器,其中容器基本上将石膏浆料沉积在移动的接收器上。 含有第一纤维素醚的第一和至少第二纤维素醚供应源与容器连通。 第一和第二供应品含有具有不同物理或化学性质的纤维素醚。 控制器被配置为响应于至少一种浆料物理性质的变化而改变输送到容器中的第一和第二纤维素醚的量。

    Ready-mixed setting-type composition and related kit
    8.
    发明授权
    Ready-mixed setting-type composition and related kit 有权
    预混混合型组合物及相关试剂盒

    公开(公告)号:US06805741B1

    公开(公告)日:2004-10-19

    申请号:US10400270

    申请日:2003-03-27

    IPC分类号: C04B1100

    摘要: A ready-mixed composition, which sets when mixed with an activator for the reaction of calcined gypsum with water to form set gypsum, is disclosed. The composition comprises water and calcined gypsum in a weight ratio of water to calcined gypsum of from about 0.15 to about 0.5, as well as a set preventer comprising a polyacrylic acid and/or a salt thereof. The composition has a viscosity of from about 5,000 centipoise to about 48,000 centipoise. Also disclosed is a kit that comprises separately packaged components. One of the components is a composition comprising calcined gypsum and a polyacrylic acid and/or a salt thereof, and, optionally, water. Another component of the kit comprises an activator which, when mixed with the composition, permits the composition to set.

    摘要翻译: 公开了一种预混合组合物,其与煅烧石膏与水的反应的活化剂混合以形成集合的石膏时设定。 组合物包含水和煅烧石膏的重量比为约0.15至约0.5的水和煅烧石膏,以及包含聚丙烯酸和/或其盐的固化防止剂。 组合物的粘度为约5,000厘泊至约48,000厘泊。 还公开了包括单独包装的组件的试剂盒。 组分之一是包含煅烧石膏和聚丙烯酸和/或其盐,以及任选的水的组合物。 试剂盒的另一组分包含活化剂,当与组合物混合时,其允许组合物凝固。