Abstract:
Disclosed is a solid state foaming method for the creation of nanofoams (about or less than 100 nm) by saturating thermoplastic polymers with liquid carbon dioxide, optionally, at low saturation temperatures of below room temperature and lower.
Abstract:
A method for generating a microstructure that includes microcellular bubbles, in a material that includes molecules of a thermoplastic polymer, comprises: determining a size-index for the material that represents an average size of the thermoplastic polymer molecules included in the material, and in response to the determined size-index, setting a parameter of a process to generate a microstructure in the material that includes microcellular bubbles. The process to generate a microstructure in the material includes: 1) infusing into the material, during a first period, a gas that does not react with the material, 2) making the gas-infused material thermodynamically unstable.
Abstract:
A method for creating a foam from a solid thermoplastic material is disclosed. The method includes heating a solid, noncellular thermoplastic material to a temperature greater than the material's glass transition temperature, and below the melting temperature, and then allowing the material to cool; after the material has cooled, saturating the cooled thermoplastic material with a non-reacting gas to provide a gas-saturated material; and heating the gas-saturated material below the melting temperature of the material so that the material remains a solid, and causes nucleation of bubbles, and creation of cells in the material.