Method for machining the tip circle diameter and a tool for producing a gearwheel

    公开(公告)号:US12030130B2

    公开(公告)日:2024-07-09

    申请号:US17245775

    申请日:2021-04-30

    摘要: The invention relates to a method for machining the tip circle diameter of a tooth system (4) of a gearwheel (6), in which the gearwheel (6) rotates about a workpiece axis of rotation (Rw), and in which at least one tooth (9) of the tooth system (4) is machined, by removing chips, by means of a tool (7, 7′) that rotates about a tool axis of rotation (Rz) oriented at an axial distance (A′, A″) relative to the workpiece axis of rotation (Rw). According to the invention, the tool (7, 7′) is disk-shaped, the disk-shaped tool (7, 7′) machines the tip surface (8) of the tooth (9), by removing chips, with at least one partial segment (10a) of its circumferential edge configured as a defined blade (10), wherein a relative movement between the tool (7, 7′) and the gearwheel (6), oriented in the axial direction of the tooth system (4), is carried out during the chip-removing machining, as a consequence of which movement the tool (7, 7′) sweeps over the tip surface (8), and the tool axis of rotation (Rz) is oriented at an axis intersection angle (Σ″) of 5° to 40° with respect to the workpiece axis of rotation (Rw). In this way, efficient and highly precise machining of the tip circle diameter is made possible. The invention also states a method for producing a gearwheel, in which the tooth system (4) is produced on a gearwheel blank (5) by means of hob peeling before machining of the tip circle diameter according to the invention, as well as a combination tool, in which a hob-peeling wheel for producing the gearwheel and a disk-shaped tool for machining the tip circle diameter according to the invention are combined with each other.

    Gear manufacturing machine
    2.
    发明授权

    公开(公告)号:US11292068B2

    公开(公告)日:2022-04-05

    申请号:US16595284

    申请日:2019-10-07

    发明人: Johannes Weixler

    摘要: The present disclosure comprises a gear manufacturing machine comprising a workpiece holder and a tool holder, which can each be caused to rotate by means of a drive, wherein the tool holder is arranged on a machining head, which can be moved relative to the workpiece holder by one or a plurality of motion axes of the gear manufacturing machine for gear manufacturing machining a workpiece held in the workpiece holder by means of a tool held in the tool holder, the tool holder having a counterholder. According to the present disclosure the counterholder is movable by a motion axis from its working position to an inactive position and/or is arranged on the machining head of the gear manufacturing machine in a releasably connectable manner.

    Apparatus for chamfer-machining a workpiece

    公开(公告)号:US11229964B2

    公开(公告)日:2022-01-25

    申请号:US16380572

    申请日:2019-04-10

    发明人: Johannes Weixler

    摘要: The present application relates an apparatus for chamfer-machining at least two edges of a toothed workpiece, wherein the apparatus comprises at least one workpiece spindle with a rotatably mounted workpiece holder for receiving the workpiece and a machining head movable relative to the workpiece holder via at least one axis of movement, wherein on the machining head at least one first tool spindle with a first rotatably mounted tool holder is provided for receiving at least one first chamfer milling cutter for chamfer-machining a first edge of a toothing of a workpiece received in the workpiece holder, wherein on the machining head a second tool spindle with a second rotatably mounted tool holder is provided for receiving an end milling cutter for chamfer-machining a second edge of a toothing of a workpiece received in the workpiece holder.

    Oversized part hold down apparatus

    公开(公告)号:US11045915B2

    公开(公告)日:2021-06-29

    申请号:US16283253

    申请日:2019-02-22

    发明人: Michael J. Wern

    摘要: The present disclosure includes a part hold-down assembly for retaining an oversized part. The part hold-down assembly is aligned along a central force axis and applies a downward force onto the part. The part-hold down assembly includes a top plate, a bottom plate, and a compression assembly extending between the top and bottom plates. The compression assembly includes two, parallel biasing assemblies that extend along compression axes that are parallel to but offset from the central force axis. Each biasing assembly including an upper collar, a lower collar and a resilient biasing member, in one embodiment in the form of a coil spring, retained between the upper and lower collar. The parallel biasing assemblies are positioned on opposite sides from each other about the central force axis, and may be spaced away from the central force axis an equal distance.

    METHOD FOR GEAR CUTTING OF BEVEL GEAR WORKPIECES

    公开(公告)号:US20190217407A1

    公开(公告)日:2019-07-18

    申请号:US16246878

    申请日:2019-01-14

    申请人: Klingelnberg AG

    IPC分类号: B23F17/00 B23F9/10

    摘要: Method for gear cutting a bevel gear workpiece, wherein a preliminary machining phase includes a first machining procedure, wherein a first relative infeed movement moves the gear cutting tool into a first starting position relative to the bevel gear workpiece, the gear cutting tool penetrates the material of the bevel gear workpiece relative to the bevel gear workpiece, proceeding from the first starting position up to a first end position, and the gear cutting tool and bevel gear workpiece carry out a first rolling procedure in a first rolling range, carrying out a further rolling procedure, in order to post-machine at least one of the tooth gaps on the bevel gear workpiece using the rotationally-driven gear cutting tool or another rotationally-driven gear cutting tool, wherein in the scope of this further rolling, a rolling rotation is carried out in a further rolling range, which differs from the first rolling range.

    Gear and manufacturing method for the same
    10.
    发明授权
    Gear and manufacturing method for the same 有权
    齿轮和制造方法相同

    公开(公告)号:US09550243B2

    公开(公告)日:2017-01-24

    申请号:US14033179

    申请日:2013-09-20

    发明人: Kenji Ohmi

    IPC分类号: F16H55/00 B23F17/00 F16H55/08

    摘要: A gear includes teeth 3 to be engaged with teeth of a corresponding gear to transmit a rotational motion, in which a form (b) of a tooth root side of each tooth 3 includes: a first curved surface c which smoothly connects with a tooth surface a having an involute curve and has a profile represented by a curve which is convex in a direction opposite to the involute curve of the tooth surface a; and a second curved surface d which smoothly connects with the first curved surface c and has a profile defined by a quadratic function having a curve being convex in the same direction as that of the first curved surface c. Therefore, a stress generated on the tooth root side at the time of engagement with the teeth of the corresponding gear can be reduced, and the strength of the teeth can be increased.

    摘要翻译: 齿轮包括与相应齿轮的齿接合以传递旋转运动的齿3,其中每个齿3的齿根侧的形状(b)包括:平滑地与齿面连接的第一弯曲表面c a具有渐开线曲线并且具有由与所述齿面a的渐开线曲线相反的方向凸出的曲线表示的轮廓; 以及与第一弯曲表面c平滑地连接的第二弯曲表面d,并且具有由具有与第一曲面c相同的方向凸出的曲线的二次函数限定的轮廓。 因此,能够减少与齿轮的齿啮合时在齿根侧产生的应力,能够提高齿的强度。