摘要:
A power skiving method wherein three-dimensional cutter rotations relative to gear workpiece tooth flank surfaces are carried out so as to reposition the cutter relative to a gear workpiece so as to achieve a decrease and/or an increase in the pressure angle of the tooth flank surfaces. The method can be applied independently to left and right flank surfaces of a tooth slot or the rotations may be superimposed on one another to realize pressure angle corrections on both tooth flanks of a tooth slot.
摘要:
A cutter head (30) having stick blades (82) with a circular (62) or partially circular (72, 92, 102, 112, 122) cross-section wherein the circular part of the cross-section is dominating. The cutter head preferably includes cutter head slots (31) having a five-sided cross-section which will provide a defined positive seating between a clamp block (34) and the surfaces of the slots (35, 36). The stick blades cross-section preferably includes at least one flat section (77, 81, 98, 108, 109 118, 119, 128).
摘要:
A method wherein a cutting or grinding chamfering tool (25) is guided along the face width of a gear (12, 23, 52) through one tooth slot (8) (e.g. from heel to toe) while it contacts the topland corners (10, 1 1) of the respective concave and convex tooth flanks of adjacent teeth (2, 4). The tool moves to an index position, the gear is indexed to the next tooth slot position and the tool moves through the tooth slot (e.g. from the toe to the heel). The cycle is repeated until all topland corners are chamfered.
摘要:
A gear cutting tool wherein each cutting blade group includes two differently positioned but identical cutting blades (41, 40) such as an one outside and one inside blade. The inventive blade arrangement only requires a single type of blade (30) in order to simultaneously cut the convex and the concave tooth flanks of a gear as well as the root fillet and root bottom portions of tooth slots. The cutter system allows radial adjustment of the outside cutting blade and the inside cutting blade independently of one another. Additionally, inside and outside cutting blades may be exchanged with one another.
摘要:
The invention relates to a compensation device for the flat-compensated clamping of a workpiece, in particular a toothed workpiece or a workpiece to be toothed, carried out via a clamping device defining a clamping axis, said workpiece having an axis of rotation and abutting a contact surface of the compensation device with a flat side, wherein the workpiece axis of rotation is coaxially centered to the clamping axis when the clamping device is actuated, and any deviations arising therefrom of the abutting flat side from an orthogonality to the workpiece axis of rotation are compensated by a deflection movement carried out at the compensation device, wherein the contact surface has at least three contact areas spaced apart from one another and the deflection movement comprises an axial movement of the contact areas.
摘要:
A low profile peripheral cutter (18) with stick blades (6). The cutter has a cutter body (30) and a flexible clamping disk (20) to clamp all blades. The flexible clamping disc includes a slot (24) between each cutting blade (6) in order to provide a plurality of blade clamping web wings (26) each of which acts like a deflection beam to hold the blades in position. Preferably, each web wing (26) covers one stick blade (6) and each web wing has two contacting pads (36, 38) to press each blade into its seating surface (44, 46) thereby holding the blade in position.
摘要:
Method and apparatus for lapping gears which includes an active torque system to substantially improve the lapping process with respect to run-out and other longer-term motion transmission errors without compromising tooth-to-tooth performance. Motion transmission error measurements provide the basis for calculating a corrective active torque component which is combined with conventional process torque to reduce or eliminate part run-out.
摘要:
A contacting or non-contacting probe (2) is mounted to a spindle (6), preferably a tool spindle, of a machining device, such as a chamfering device (4), whereby it has a home position retracted out of the way of the machining (e.g. chamfering) process and an active position where it can contact a workpiece before or after the machining (e.g. chamfering) process.
摘要:
Device for machining work pieces rotating around a work piece axis (Z) with a tool that rotates around a tool axis, where a clamping device (9) is transferred into a first position, a work piece to be machined is clamped on said clamping device, the clamping device (9) with the work piece clamped thereon is transferred from the first position into a spatially separated second position where it can be driven to rotate around the work piece axis (Z) by a work piece spindle (1) connected to the clamping device (9) and after the work piece has been machined, the clamping device (9) is transferred from the second into the first position, wherein the clamping device (9) is separated from the work piece spindle (1) in the transfer from the second into the first position, and connected to the work piece spindle (1) in the transfer from the first into the second position (FIG. 1).
摘要:
A continuous method of manufacturing a face gear utilizing a tool, representing a plane which can be oriented to a face gear workpiece under an angle equal to the pressure angle of the mating pinion member of the gear set (e.g. the face gear set), and, which can be rotated around a virtual pinion axis to generate a tooth flank on the workpiece. The tool is a face cutter which performs a continuous indexing motion with equal hand of rotation of cutter and workpiece (e.g. face gear) thereby describing a hypocycloid path of motion and an indexing ratio of two cutter rotations during one workpiece gear rotation which will produce straight lines along the face width of the face gear.