Apparatus and system for composite fan blade with fused metal lead edge

    公开(公告)号:US10677259B2

    公开(公告)日:2020-06-09

    申请号:US15148631

    申请日:2016-05-06

    Abstract: A metal leading edge includes a nose positioned along the leading edge of a fan blade airfoil body. The metal leading edge also includes a first edge extending axially aftward from the nose along a pressure side of the fan blade airfoil body. The metal leading edge further includes a second edge extending axially aftward from the nose along a suction side of the fan blade airfoil body. The first edge and the second edge forming a notch at the conjunction of the first edge, the second edge, and the nose. The metal leading edge also includes a nose length extending from a nose tip to the notch. The nose length at a first radial location is different from the nose length at a second radial location.

    Braided blades and vanes having dovetail roots

    公开(公告)号:US10589475B2

    公开(公告)日:2020-03-17

    申请号:US14860132

    申请日:2015-09-21

    Abstract: A gas turbine engine composite article having a composite article airfoil extending outwardly to an article root to an article airfoil tip. Within the article airfoil is a core including a core airfoil attached to a core root including a core dovetail. A continuous outer three-dimensional braided layer including braided composite material tows are braided on the core and the braided layer covers the entire core airfoil and the core root. The core may be an inflatable mandrel or a composite core made of a composite material. The core may include stiffeners such as an I beam or hollow rectangular cross-section box beams. A method for making such an article includes braiding a continuous outer three-dimensional braided layer including braided composite material tows on the core including covering the entire core airfoil and the core root with the continuous outer three-dimensional braided layer.

    BLADE CONTAINMENT STRUCTURE
    96.
    发明申请

    公开(公告)号:US20200011203A1

    公开(公告)日:2020-01-09

    申请号:US16028867

    申请日:2018-07-06

    Abstract: A blade containment structure surrounding a fan in a turbofan engine is disclosed. The blade containment structure includes a cellular material to absorb energy and contain fragments of a blade thrown outward; an inner shell; a ductile back sheet spaced radially outward from the inner shell, the ductile back sheet and inner shell cooperating to define a nesting area for the cellular material, wherein the cellular material is bound at its radially inner surface by the inner shell and at its outer surface by the ductile back sheet; and a containment blanket overlaid on the ductile back sheet, the containment blanket being of the type effective to contain fragments of the blade that penetrate through the ductile back sheet.

    PLATFORM APPARATUS FOR PROPULSION ROTOR
    97.
    发明申请

    公开(公告)号:US20190257210A1

    公开(公告)日:2019-08-22

    申请号:US15898690

    申请日:2018-02-19

    Abstract: A platform apparatus for a propulsion rotor having an annular array of airfoils carried by a rotor disk. The apparatus includes: at least one forward segment comprising an arcuate forward body having a plurality of spaced-apart axially-extending forward fingers, each of the forward fingers bounded by a curved first lateral edge interconnected to a straight second lateral edge by an aft edge, wherein the forward segment defines a flow path surface and an opposed back surface; at least one aft segment comprising an arcuate aft body having a plurality of spaced-apart actually-extending aft fingers, each of the aft fingers bounded by a curved first lateral edge interconnected to a straight second lateral edge by a forward edge, wherein the aft segment defines a flow path surface and an opposed back surface, and wherein the aft edges have a shape complementary to a shape of the forward edges.

    Method and system for variable heat sources for composite fiber placement

    公开(公告)号:US10328639B2

    公开(公告)日:2019-06-25

    申请号:US15017104

    申请日:2016-02-05

    Abstract: An automated fiber placement (AFP) system includes a tool head with a compaction roller and a first variable heat source. The compaction roller is configured to receive at least one of a fiber and a plurality of fibers formed as a laydown tape, and is controlled to apply the laydown tape to a workpiece at a predetermined speed and direction. The first variable heat source is configured to apply a first amount of heat to the laydown tape. The first amount of heat applied is related to the predetermined speed. The AFP system further includes a second variable heat source configured to apply a second amount of heat to the workpiece. The second amount of heat applied is related to at least one of: a position on the workpiece, a thickness of the workpiece at that position, and a separation distance between the second variable heat source and the workpiece.

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