Rare earth metal-based permanent magnet having corrosion-resistant film and method for producing the same

    公开(公告)号:US06884513B2

    公开(公告)日:2005-04-26

    申请号:US09924476

    申请日:2001-08-09

    IPC分类号: H01F41/02 B22B15/04 H01F1/053

    摘要: The chemical conversion film containing, at least as the constituent components thereof, (a) at least one of the metals selected from molybdenum, zirconium, vanadium, and tungsten; (b) a rare earth metal constituting the magnet; and (c) oxygen, which is formed on the surface of a rare earth metal-based permanent magnet according to the present invention, contains a composite metal oxide provided on the surface of the R-rich phase having a lower oxidation-reduction potential through a preferential reaction of the metallic ions that are present in the form of complex ions or oxide ions, such as of molybdenum, contained in the treatment solution, with the rare earth metals that elute from the magnet. Thus formed composite metal oxide reduces the difference in corrosion potential as to realize a uniform surface potential, and effectively suppresses the corrosion based on potential difference. Furthermore, the chemical conversion film thus formed exhibits excellent corrosion resistance even if it is provided as a thin film. The production method thereof can be implemented at low cost and by a simple process comprising treating the surface of the magnet by using a treatment solution containing a molybdate and the like.

    Praseodymium-rich iron-boron-rare earth composition, permanent magnet
produced therefrom, and method of making
    92.
    发明授权
    Praseodymium-rich iron-boron-rare earth composition, permanent magnet produced therefrom, and method of making 有权
    富镨铁硼稀土组合物,由其制造的永久磁铁及其制造方法

    公开(公告)号:US6120620A

    公开(公告)日:2000-09-19

    申请号:US248951

    申请日:1999-02-12

    IPC分类号: C22C1/04 H01F1/057 H01F1/053

    CPC分类号: C22C1/0441 H01F1/0577

    摘要: A permanent magnet having substantially stable magnetic properties is disclosed having as the active magnetic component a sintered product of compacted particulate iron-boron-rare earth intermetallic material, said sintered product having pores which are substantially non-interconnecting, a density of at least 87 percent of theoretical and a composition consisting essentially of in atomic percent about 13 to about 19 percent rare earth elements, about 4 to about 20 percent boron and about 61 to about 83 percent of iron with or without impurities; where the rare earth content is greater than 50 percent praseodymium with an effective amount of a light rare earth selected from the group consisting of cerium, lanthanum, yttrium and mixtures thereof, and balance neodymium.

    摘要翻译: 公开了一种具有基本上稳定的磁特性的永磁体,其具有作为活性磁性组分的致密颗粒铁 - 硼 - 稀土金属间化合物的烧结产品,所述烧结产品具有基本上非互连的孔,至少87%的密度 的理论和基本上由原子百分比组成的约13至约19%的稀土元素,约4至约20%的硼和约61%至约83%的具有或不含杂质的铁的组合物; 其中稀土含量大于50%的镨,有效量的选自铈,镧,钇及其混合物的轻稀土,余量为钕。

    Rare earth element-metal-hydrogen-boron permanent magnet
    94.
    发明授权
    Rare earth element-metal-hydrogen-boron permanent magnet 失效
    稀土元素 - 金属 - 氢 - 硼永磁体

    公开(公告)号:US5567891A

    公开(公告)日:1996-10-22

    申请号:US437719

    申请日:1995-05-08

    摘要: A permanent magnet is provided which is comprised of, by atomic percent: 10-24% R; 2-28% boron, 0.1-18.12% hydrogen; and balance being M. R is at least one element selected from La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, Y and Sc, and M is at least one metal selected from Fe, Co, Ni, Li, Be, Mg, Rs, Si, Ti, V, Cr, Mn, Cu, Zn, Ga Ge, Zn, Nb, Mo, Ru, Rh, Pd, Ag, Sb, Te, Hf, Ta, W, Re, Os, Ir, Pt, Au, and Bi. A process for producing the rare earth element-metal-hydrogen boron magnets is also disclosed wherein the magnetic materials are treated in an atmosphere having partial pressures of hydrogen containing gas at temperatures below the phase transformation temperature of the rare earth element-metal hydrides prior to sintering.

    摘要翻译: 提供永磁体,其由原子百分比组成:10-24%R; 2-28%硼,0.1-18.12%氢; 余量为M.R为选自La,Ce,Pr,Nd,Pm,Sm,Eu,Gd,Tb,Dy,Ho,Er,Tm,Yb,Lu,Y和Sc中的至少一种元素,M为 选自Fe,Co,Ni,Li,Be,Mg,Rs,Si,Ti,V,Cr,Mn,Cu,Zn,Ga Ge,Zn,Nb,Mo,Ru,Rh,Pd,Ag ,Sb,Te,Hf,Ta,W,Re,Os,Ir,Pt,Au和Bi。 还公开了一种制备稀土元素 - 金属 - 氢硼磁体的方法,其中在低于稀土元素 - 金属氢化物的相变温度的温度下,在具有含氢气体分压的气氛中处理磁性材料, 烧结。

    Rare earth anisotropic magnetic materials for polymer bonded magnets
    96.
    发明授权
    Rare earth anisotropic magnetic materials for polymer bonded magnets 失效
    用于聚合物粘结磁体的稀土各向异性磁性材料

    公开(公告)号:US5470400A

    公开(公告)日:1995-11-28

    申请号:US251455

    申请日:1994-05-31

    摘要: This invention relates to a process for producing a non-pyrophoric, corrosion resistant rare earth-containing material capable of being formed into a polymer bonded permanent magnet comprising forming particles from a rare earth-containing alloy, and treating the alloy with a passivating gas comprised of nitrogen, carbon dioxide or a combination of nitrogen and carbon dioxide at a temperature below the phase transformation temperature of the alloy, and heat treating the alloy to produce material having a coercivity of at least 1,000 Oersteds. Rare earth-containing alloys suitable for use in producing magnets, such as Nd--Fe--B and Sm--Co alloys, can be used. If nitrogen is used as the passivating gas, the resultant powder particles have a nitrogen surface concentration of from about 0.4 to about 26.8 atomic percent. Moreover, if carbon dioxide is used as the passivating gas, the resultant powder particles have a carbon surface concentration of from about 0.02 to about 15 atomic percent. The particles made in accordance with the present invention are capable of being aligned by a magnetic field to produce an anisotropic polymer bonded permanent magnet.

    摘要翻译: 本发明涉及一种生产能够形成聚合物粘结永磁体的非自燃,耐腐蚀的含稀土材料的方法,包括从含稀土合金形成颗粒,并用包含的钝化气体处理该合金 的氮气,二氧化碳或氮和二氧化碳的组合在低于合金的相变温度的温度下进行热处理,并且对该合金进行热处理以制备具有至少1,000奥斯特矫顽力的材料。 可以使用适用于制造磁体的稀土类合金,例如Nd-Fe-B和Sm-Co合金。 如果使用氮作为钝化气体,则所得粉末颗粒的氮表面浓度为约0.4至约26.8原子%。 此外,如果使用二氧化碳作为钝化气体,则所得粉末颗粒的碳表面浓度为约0.02至约15原子%。 根据本发明制备的颗粒能够通过磁场对准以产生各向异性聚合物粘结的永磁体。

    Cryogenic refrigerator and regenerative heat exchange material
    97.
    发明授权
    Cryogenic refrigerator and regenerative heat exchange material 失效
    低温冰箱和再生热交换材料

    公开(公告)号:US5447034A

    公开(公告)日:1995-09-05

    申请号:US146735

    申请日:1993-11-04

    摘要: A cryogenic refrigerator includes a first refrigerant filled in a final refrigerating force storage chamber on a high temperature side thereof and consisting essentially of a composition expressed by (a) (Er.sub.(x) R.sub.(1-x)).sub.3 Ni.sub.(y) Co.sub.(1-y), or (b) Er.sub.(x) R.sub.(1-x) Ni.sub.(y) Cu.sub.(1-y) wherein 0.ltoreq.x.ltoreq.1, 0.ltoreq.y.ltoreq.1, and R denotes a rare earth element selected from the group consisting of Y, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Tm, Yb and Sc, a second refrigerant filled in the final refrigerating force storage chamber on a low temperature side thereof and consisting essentially of a composition expressed by (f) Er.sub.(x) R.sub.(1-x) Ni.sub.(y) Co.sub.(1-y), or (g) (Er.sub.(x) R.sub.(1-x)).sub.3 AlC.sub.(y) wherein 0.ltoreq.x.ltoreq.1, 0.ltoreq.y.ltoreq.1 and R represents a rare earth element selected from the group consisting of Y, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Tm, Yb and Sc, and a partition member for separating the second refrigerant from the first one so as to not be mixed in the refrigerating force storage chamber.

    摘要翻译: 低温冰箱包括填充在其高温侧的最终制冷力储存室中的第一制冷剂,其基本上由(a)(Er(x)R(1-x))3 Ni(y)Co 1-y)或(b)Er(x)R(1-x)Ni(y)Cu(1-y)其中0≤x≤1,0≤y≤1, R表示选自Y,Pr,Nd,Sm,Eu,Gd,Tb,Dy,Ho,Tm,Yb和Sc的稀土元素,填充在最终制冷力储存室中的第二制冷剂 基本上由(f)Er(x)R(1-x)Ni(y)Co(1-y)或(g)(Er(x)R(1-x))表示的组成 ))3AlC(y)其中0≤x≤1,0≤y≤1,R表示选自Y,Pr,Nd,Sm,Eu,Gd的稀土元素 ,Tb,Dy,Ho,Tm,Yb和Sc,以及用于将第一制冷剂与第一制冷剂分离的分隔构件,以便不在冷藏力贮存室中混合。

    Method for producing rare earth alloy magnet powder
    98.
    发明授权
    Method for producing rare earth alloy magnet powder 失效
    稀土合金磁粉的制造方法

    公开(公告)号:US5417773A

    公开(公告)日:1995-05-23

    申请号:US319465

    申请日:1994-10-06

    CPC分类号: H01F1/0573 B22F9/023

    摘要: The present invention provides a method for producing a rare earth alloy magnet powder exhibiting stable and superior magnetic properties using hydrogenation followed by dehydrogenation. In a method for producing a rare earth alloy magnet powder wherein a homogenized rare earth alloy magnet alloy material is subjected to hydrogenation at a temperature in a range between 750.degree. C. and 950.degree. C., followed by dehydrogenation at a temperature in a range between 750.degree. C. and 950.degree. C.; cooled; and crushed, both the hydrogenation and the dehydrogenation are carried out in a vacuum tube furnace; and the alloy material in the dehydrogenation step maintains a temperature drop of at most 50.degree. C. due to an endothermic reaction which occurs during the dehydrogenation step.

    摘要翻译: 本发明提供一种稀土合金磁粉的制造方法,其特征在于,使用氢化脱氢后表现出稳定而优异的磁性能。 在稀土合金磁铁粉末的制造方法中,在750〜950℃的温度范围内使均质化的稀土类合金磁铁合金材料进行氢化,然后在一定范围的温度下脱氢 在750℃和950℃之间。 冷却 粉碎,氢化和脱氢均在真空管式炉中进行; 并且脱氢步骤中的合金材料由于在脱氢步骤期间发生的吸热反应而保持至多50℃的温度下降。

    Permanent magnets and methods for their fabrication
    99.
    发明授权
    Permanent magnets and methods for their fabrication 失效
    永磁体及其制造方法

    公开(公告)号:US5382303A

    公开(公告)日:1995-01-17

    申请号:US868030

    申请日:1992-04-13

    IPC分类号: B22F3/10 H01F1/055 H01F1/053

    摘要: Novel permanent magnets of Sm.sub.2 Co.sub.17 type crystal structure are provided herein. The magnets preferably have samarium, cobalt, iron, copper and zirconium in specified amounts. They have superior magnetic properties, including maximum energy product, intrinsic coercivity and second quadrant loop squareness. The compositions of the magnets can be expressed by a general formula [Co.sub.a Fe.sub.b Cu.sub.c Zr.sub.d ].sub.e Sm. Preferred embodiments, wherein a is about 0.6 to about 0.7, b is about 0.2 to about 0.3, c is about 0.06 to about 0.07, d is about 0.02 to about 0.03, and e is about 7.2 to about 7.4, have unexpectedly high maximum energy product, high intrinsic coercive force and squareness. Processes for producing the improved alloy are also provided.

    摘要翻译: 本文提供了Sm2Co17型晶体结构的新型永磁体。 磁体优选具有规定量的钐,钴,铁,铜和锆。 它们具有优异的磁性能,包括最大能量乘积,固有矫顽力和第二象限环矩形度。 磁体的组成可以由通式[Coa Feb Cuc Zrd] e Sm表示。 优选的实施方案,其中a为约0.6至约0.7,b为约0.2至约0.3,c为约0.06至约0.07,d为约0.02至约0.03,e为约7.2至约7.4,具有出乎意料的高的最大能量 产品,高内在矫顽力和矩形度。 还提供了用于生产改进的合金的方法。