Abstract:
The present application relates to a technical field of determining an irreversible demagnetization of a grain boundary diffusion NdFeB magnet, and more particularly, to a method for identifying an irreversible demagnetization of a grain boundary diffusion NdFeB magnet by magnetic field distribution. After applying a reverse magnetic field to a saturatedly magnetized grain boundary diffusion NdFeB magnet, if a number of magnetic poles on a non-diffusion face of the grain boundary diffusion NdFeB magnet is increased, it is determined that there is an irreversible demagnetization in the grain boundary diffusion NdFeB magnet.
Abstract:
The present application relates to a technical field of determining an irreversible demagnetization of a grain boundary diffusion NdFeB magnet, and more particularly, to a method for identifying an irreversible demagnetization of a grain boundary diffusion NdFeB magnet by magnetic field distribution. After applying a reverse magnetic field to a saturatedly magnetized grain boundary diffusion NdFeB magnet, if a number of magnetic poles on a non-diffusion face of the grain boundary diffusion NdFeB magnet is increased, it is determined that there is an irreversible demagnetization in the grain boundary diffusion NdFeB magnet.
Abstract:
The present invention discloses a method of manufacturing, powder making device for rare earth magnet alloy powder, and a rare earth magnet. The method comprises a process of fine grinding at least one kind of rare earth magnet alloy or at least one kind of rare earth magnet alloy coarse powder in inert jet stream with an oxygen content below 1000 ppm to obtain powder that has a grain size smaller than 50 μm. Low oxygen content ultra-fine powder having a grain size smaller than 1 μm is not separated from the pulverizer, and the oxygen content of the atmosphere is reduced to below 1000 ppm in the pulverizer when crushing the powder. Therefore, abnormal grain growth (AGG) rarely happens in the sintering process. A low oxygen content sintered magnet is obtained and the advantages of a simplified process and reduced manufacturing cost are realized.
Abstract:
A nano magneto-rheological fluid, comprising nano-scale magnetizable magnetic particles, wherein an average particle size or a minimum size in one dimension is less than 100 nanometers; and fluids used as carrier liquids, wherein the magnetic particles are dispersively distributed in the fluids. An apparatus for making the nanometric magnetorheological fluid including a ball mill, a settling separator located downstream of the ball mill for receiving the primary magnetic particles, a magnetic separator located downstream of and connected to the settling separator for receiving the upper layer of fluid containing fine magnetic particles, and an agitator for mixing the desired secondary magnetic particles with a carrier liquid and an additive. A method for making the nano magneto-rheological fluid wherein the nano magneto-rheological fluid has performance advantages such as no remanent magnetization, non-settlement, low viscosity, low abrasive rate for components, long service life, high reliability and fast and clear response.
Abstract:
A molten metal temperature control method includes: with respect to relations among a spheroidization distance traveled by a molten metal of an alloy from a nozzle tip to a position where the molten metal turns into droplets, the temperature of the molten metal inside the crucible, and a pressure acting on the molten metal inside the crucible, obtaining a relation between the temperature and the spheroidization distance at a predetermined pressure, and setting a predetermined temperature range of the temperature; measuring a spheroidization distance when discharging the molten metal from the crucible at the predetermined pressure, and specifying a temperature corresponding to the measured spheroidization distance; and comparing the specified temperature and the predetermined temperature range, and when the specified temperature is outside the predetermined temperature range, controlling the specified temperature so as to be within the predetermined temperature range by adjusting the temperature inside the crucible.
Abstract:
An R-T-B based alloy strip containing dendritic crystals including a R2T14B phase, wherein on at least one surface, the average value for the widths of the dendritic crystals is no greater than 60 μm, and the number of crystal nuclei in the dendritic crystals is at least 500 per 1 mm square area.
Abstract:
The present invention provides a rare earth based magnet having a microstructure in which in a section of the R2T14B main-phase crystal grains, the number density of the fine products in the interior of (inside) the crystal grains is larger than that in the periphery of (outside) the crystal grains. That is, the rare earth based magnet includes R2T14B main-phase crystal grains and grain boundary phases formed between the R2T14B main-phase crystal grains. The R2T14B main-phase crystal grains include a substance where fine products are formed in the crystal grains. In the section of the main-phase crystal grains, when the crystal grains are divided into the interior of the crystal grains and the periphery of the crystal grains with a specific ellipse, the fine products are formed such that the number density in the interior is larger than that in the periphery.
Abstract:
The object of the present invention is to improve the productivity of a permanent magnet and to manufacture it at a low cost by effectively coating Dy and Tb on a surface of the magnet of Fe—B-rare earth elements having a predetermined configuration. The permanent magnet of the present invention is manufactured by a coating step for coating Dy on the surface of the magnet of Fe—B-rare earth elements having a predetermined configuration and a diffusing step for diffusing Dy coated on the surface of the magnet into crystal grain boundary phases of the magnet with being heat treated at a predetermined temperature. In this case, the coating step comprises a first step for heating a process chamber used for carrying out the coating step and generating metallic vapor atmosphere within the process chamber by vaporizing vaporizable metallic material previously arranged within the process chamber, and a second step for introducing into the process chamber the magnet held at a temperature lower than that within the process chamber and then selectively depositing the vaporizable metallic material on a surface of the magnet by an effect of temperature difference between the temperature within the process chamber and that of the magnet by the magnet reaches a predetermined temperature.
Abstract:
The present invention provides a producing method of R-T-B-based sintered magnets in which, the recovery chamber 40 includes inert gas introducing means 42, evacuating means 43, a carry-in port, a discharge port 40a, and a recovery container 60. The recovery step includes a carrying-in step of conveying a processing container 50 into the recovery chamber 40, a discharging step of discharging coarsely pulverized powder in the processing container 50 into the recovery chamber 40, a gas introducing step of introducing inert gas into the recovery chamber 40, and an alloy accommodating step of recovering the coarsely pulverized powder into the recovery container 60. Addition of pulverization aid is carried out in the alloy accommodating step. A remaining amount of coarsely pulverized powder in the recovery chamber 40, an oxygen-containing amount of the R-T-B-based sintered magnet is reduced, and magnetic properties are enhanced.
Abstract:
Useful permanent magnet materials are formed by processing molten alloys of cerium, iron, and boron to form permanent magnet compositions with appreciable coercivity and remanence. For example, Ce16.7Fe77.8B5.6 has been produced with coercivity, Hci of 6.18 kOe and remanence, Br of 4.92 kG. In a preferred practice, streams of the molten alloy are rapidly quenched (e.g., by melt spinning) to form magnetically-soft melt-spun material which is suitably annealed to obtain permanent magnet properties. Cobalt may be substituted for a portion of the iron content to increase the Curie temperature of the permanent magnet material. The rapid quench-anneal process is conducted to produce a fine-grain crystalline microstructure containing the Ce2(Fe,Co)14B phase in an amount of about seventy to ninety-five mass percent of the composition with a suitable amount of one or more secondary phases.