摘要:
The present invention relates to Fe16N2 particles in the form of a single phase which are obtained by subjecting iron oxide or iron oxyhydroxide whose surface may be coated with at least alumina or silica, if required, as a starting material, to reducing treatment and nitridation treatment, a process for producing the Fe16N2 particles in the form of a single phase for a heat treatment time of not more than 36 hr, and further relates to an anisotropic magnet or a bonded magnet which is obtained by magnetically orienting the Fe16N2 particles in the form of a single phase. The Fe16N2 particles according to the present invention can be produced in an industrial scale and have a large BHmax value.
摘要翻译:本发明涉及单相形式的Fe16N2颗粒,其通过使表面可以至少涂覆氧化铝或二氧化硅的氧化铁或羟基氧化铁(如果需要)作为起始原料来进行还原处理和氮化处理而获得 制造热处理时间不超过36小时的单相形式的Fe 16 N 2颗粒的方法,还涉及通过磁性取向Fe16N2颗粒的形式获得的各向异性磁体或粘结磁体 的单相。 根据本发明的Fe 16 N 2颗粒可以以工业规模生产并具有大的BHmax值。
摘要:
A rare earth bonded magnet formed by bonding a rare earth magnet powder with a binding resin contains the rare earth magnet powder, and a thermoplastic resin serving as the binding resin in an amount within a range of from 1 to 5 wt. %, and preferably further contains an oxidation inhibitor. As the rare earth magnet powder, for example, at least one of an Sm--Co alloy, an R--Fe--B alloy (where, R represents at least a kind of rare earth elements including Y) and an Sm--Fe--N alloy can be appropriately used. As the thermoplastic resin, for example, polyamide, a liquid crystal polymer, or a PPS is appropriately employed. As the oxidation inhibitor, a chelating agent is appropriately applicable. In such a rare earth bonded magnet, the thermoplastic resin covers the outer surface of the rare earth magnet powder 2, and is present so as to prevent particles of the magnet powder from coming into contact with each other. Such a rare earth bonded magnet should preferably have a void ratio of no more than 2 vol. %.
摘要:
A mass of ferromagnetic particles having a lubricous shell comprising a plurality of organic lubricant particles embedded in a film of a thermoplastic binder.
摘要:
A material for a rare-earth bonded magnet is prepared by coating a rare-earth magnetic powder with a heat resisting addition polymerizable thermosetting resin consisting essentially of a monomer or polymer of 2,2-bis(cyanatophenyl) propane in an amount of not more than 2 wt % based on the weight of the magnetic powder. The oxidation of the rare-earth magnetic powder is thereby prevented or retarded by triazine rings formed in the coating film of the heat resisting addition polymerizable thermosetting resin. A rare-earth bonded magnet having improved heat resistance is prepared by agglomerating the coated rare-earth magnetic powder with a binder. The heat resistance of the bonded magnet is further improved by curing the heat resisting addition polymerizable thermosetting resin in a vacuum and by adding an organometallic salt as a metallic catalyst, to thereby improve the integrity of the coating film.
摘要:
The present invention relates to a composite component including a metal component having a substantially cylindrical shape or a substantially annular shape, and a ring-shaped bonded magnet disposed on the outer periphery of the metal component, the ring-shaped bonded magnet containing a thermoplastic resin, magnetic particles, and rubber particles.
摘要:
A rare earth bonded magnet is provided which is produced such that a mixture which comprises: a rare earth magnet powder; a resin binder comprising a thermosetting resin; an organic phosphorus compound; and a coupling agent is compress-molded, heated and cured, wherein the organic phosphorus compound and the coupling agent are represented by the following respective chemical formulas (structural formulas):
摘要:
A new class of processes for fabrication of precision miniature rare earth permanent magnets is disclosed. Such magnets typically have sizes in the range 0.1 to 10 millimeters, and dimensional tolerances as small as one micron. Very large magnetic fields can be produced by such magnets, lending to their potential application in MEMS and related electromechanical applications, and in miniature millimeter-wave vacuum tubes. This abstract contains simplifications, and is supplied only for purposes of searching, not to limit or alter the scope or meaning of any claims herein.
摘要:
Method of distributing and retaining insoluble additive particles uniformly throughout a mass of moldable metal particles. The additive particles are suspended in a solution of a polymeric binder and spray-coated onto the metal particles. When the solvent evaporates, the additives remain glued to the metal particles by the binder.
摘要:
The long magnet includes a magnet block made of a mixture of rare earth magnetic powder, thermoplastic resin particles, fluidity additive, pigment, wax and charge control agent, and a reinforcing member to reinforce the magnet block. At least part of the reinforcing member is arranged inside of the magnet block.
摘要:
The addition of a chelating agent or a chelating agent and an antioxidant in combination to a rare-earth bonded magnet composition and a rare-earth bonded magnet comprising a rare-earth magnetic powder and a resin component can provide improved moldability and magnets having high performance and high corrosion resistance. Further, the regulation of property values of the magnet composition enables the occurrence of troubles to be avoided during molding, resulting in improved productivity. Furthermore, the use of at least two resins as a resin component in an extruding composition contributes to improvement in moldability and consequently increase in throughput. Furthermore, the use of extrusion, involving setting by cooling, and not compression molding in the production of magnets can provide high-density, high-performance magnets.