Abstract:
An actual superheat value in a refrigerant system is compared to an expected superheat level. If the actual superheat valve exceeds a certain predetermined value, this is an indication of refrigerant charge loss or a malfunctioning expansion device. In one example, the superheat valve is determined by comparing a difference between a saturated vapor temperature and an actual operating vapor temperature. The superheat determination can be made either at evaporator exit, economizer heat exchange exit or near the compressor discharge port.
Abstract:
A compressor has an economizer injection line communicating into the compressor compression chambers. An unloader valve selectively communicates the economizer injection line back to a point upstream of the evaporator. When the compressor is run in unloaded mode, partially compressed refrigerant is thus returned to a point upstream of the evaporator. In unloaded mode, this results in a higher refrigerant mass flow through the evaporator, as compared to prior art where the bypassed refrigerant was returned downstream of the evaporator. This increases system efficiency by more effectively returning oil which otherwise might be left in the evaporator back to the compressor. Also, the amount of refrigerant superheat entering the compressor in unloaded operation is reduced as compared to the prior art compressor systems, wherein the bypassed refrigerant is returned directly to the compressor suction line. Reduced refrigerant superheat increases system efficiency, improves motor performance and reduces compressor discharge temperature.
Abstract:
A scroll compressor having a hybrid wrap is defined to have its wrap origin offset from a drive center of both the orbiting and non-orbiting scroll members. The offset is selected in a direction such that it eliminates extremes in the torque curve relative to shaft rotation. In this way, torque reversal is generally eliminated.
Abstract:
In an air conditioning system including a compressor, a condenser, and an evaporator, a process includes the steps of feeding discharged refrigerant from the compressor to the condenser so as to provide a condensed refrigerant flow; splitting the condensed refrigerant flow into a main flow and an auxiliary flow wherein the auxiliary flow includes between about 8 and about 12% wt. of total mass flow rate of the condensed refrigerant flow; reducing temperature and pressure of the auxiliary flow so as to provide an economizer flow; passing the economizer flow and the main flow through a heat exchanger so as to provide a sub-cooled main flow and an economizer discharge flow; feeding the economizer discharge flow to the compressor; and feeding the sub-cooled main flow through the evaporator to the compressor. The system and process in accordance with the present invention advantageously allow for parameter optimization, circuit combination, and performance improvement through integration of economized and non-economized circuits.
Abstract:
An improved control over the pressure vented or tapped to a back pressure chamber in a scroll compressor is achieved by maintaining a vent hole closed for the majority of the operational cycle of the scroll compressor. The hole is preferably selectively exposed to a discharge pressure for a small portion of the cycle, and to an intermediate pressure for a second small portion of the cycle. Other than those two small portions, the hole is preferably closed. The invention reduces pulsation in the back pressure chamber and also reduces pumping losses caused by fluid moving into and out of the back pressure chamber through the hole. In one embodiment, grooves are formed in the fixed scroll member to communicate a selected intermediate pressure and a discharge pressure to locations on the base plate of the fixed scroll member. A vent hole in the wrap of the orbiting scroll member cyclically moves over the two grooves. The vent hole is closed by the base plate of the fixed scroll member for the majority of its operational cycle. In a second embodiment, a pair of holes are formed through the base plate of one of the scroll members. The holes are covered by the wrap of the other scroll member for the majority of the operational cycle of the scroll compressor. Each hole is open for a small portion of the operational cycle to selectively tap an intermediate and discharge pressure to the back pressure chamber.
Abstract:
Oil retention recesses are formed in an outer periphery of the slider block of a scroll compressor. The recesses insure that a quantity of oil is captured and maintained during operation and after shutdown of the scroll compressor. If the scroll compressor is operated or started back up during a “starved” lubricant condition, the captured oil insures the scroll compressor can operate without damage for a period of time such that lubricant can be returned to the sealed compressor.
Abstract:
A screw machine (10) has a rotor housing (12) defining overlapping bores (13, 15). Female rotor (14) is located in bore (13) and male rotor (16) is located in bore (15). Either or both of the facing surface (51) of the outlet casing (53) or the end faces (24, 26) of the female and male rotors, respectively, has a surface formed by a plurality of discrete cavities (70) separated by a network of interconnected wall members (80).
Abstract:
Hot gas bypass of compressed fluid is accomplished using standard components of an oil separation circuit. In this method, an electronically controlled valve, which is selectively opened and closed for returning oil accumulated in the oil separator is also selectively opened when a determination is made that hot gas bypass is desired. This electronically controlled valve is placed in the oil separator return line. When the valve is opened, hot gas is bypassed from compressor outlet into compressor inlet through the oil separator.
Abstract:
A unique method of operating a refrigeration system for rapidly pulling down a refrigerated container temperature includes the use and algorithm for operating several system components. The refrigeration system is preferably provided with a suction modulation valve, a compressor unloader and an economizer circuit. By utilizing each of these components in combination with one another, and at various stages during the pull down capacity and energy efficiency of the refrigeration system are optimized, while maintaining the system operation within preset limits.
Abstract:
An improved scroll compressor has an orbiting scroll wrap that is designed to always be at most equal in height to the fixed scroll wrap. The orbiting scroll wrap is preferably designed shorter than the fixed scroll wrap by a distance equal to the manufacturing tolerances on the height of the two scroll wraps added together. In this way, the present invention insures that in no acceptable parts will the height of the orbiting scroll wrap exceed the height of the fixed scroll wrap. In a situation where the height of the orbiting scroll wrap does exceed the height of the fixed scroll wrap, there is a tendency to limit the stable operational envelope of the system. By insuring that the orbiting scroll wrap height is always at most equal to the fixed scroll wrap height, the present invention avoids this limitation on the operational envelope.