摘要:
Catalytic regenerators, nozzle designs and processes suitable for introducing regeneration air into a catalytic cracking unit which substantially reduce erosion induced nozzle failures include a plurality of nozzle elements having a roughness defined upon the outside surface of said nozzle elements so as to reduce erosion due to the impact of fluidized catalyst particles within the catalytic regenerator.
摘要:
A process and apparatus for fluidized bed combustion using a dense phase combustion zone over a dilute phase combustion zone. When used to regenerate FCC catalyst containing coke with relatively large amounts of NO.sub.x precursors, the catalyst is added to and partially regenerated in the dense phase zone and then falls down into the dilute phase zone. Most of the combustion air is added to the dilute phase and rises into and fluidizes the dense phase zone. NO.sub.x formed in the dilute phase is reduced to N.sub.2 in the dense phase.
摘要:
An improved process and apparatus are disclosed for fluidized bed catalyst regeneration in a cross-flow type regenerator. A baffled coked catalyst inlet located within the dense bed of catalyst disperses and distributes coked catalyst flow in a direction generally normal to the direction of flow in the catalyst inlet. The baffle significantly reduces the stagnant regions in the bed.
摘要:
The duty of a side-mounted, backmix type catalyst cooling zone is increased by having one conduit that delivers catalyst to the top of the cooling zone and another conduit that uses fluidizing gas to vent catalyst from the top of the cooling zone back to a regenerator. The catalyst cooling zone is used to cool catalyst in a fluidized catalytic cracking process. The cooling zone comprises a heat exchanger located remote from an FCC regenerator that supplies hot catalyst particles to the cooling zone from a dense phase catalyst bed. Hot catalyst particles enter the top end of the cooling zone through a first conduit. Fluidizing gas, added to the cooling zone for backmixing and heat transfer purposes, exits the top of the cooling zone through a second conduit that communicates the top of the cooler with a dilute phase catalyst zone in the regenerator. Gas flow into and through the second conduit transports catalyst from the cooling zone to the regenerator. In order to minimize any flow of fluidizing gas up the first conduit, a gas collection zone can be maintained in the upper end of the cooling zone.
摘要:
By the process of the present invention the activity of heterogeneous catalysts for reactions at normal and low pressures is restored or maintained. These catalysts can lose their activity as a result of the deposition, physisorption or chemisorption of organic or inorganic deactivating substances which are carried over into the reaction system or are formed as the result of side reactions in a chemical synthesis carried out with the aid of the catalyst. The activity is restored or maintained by using a pressure greater than the critical pressure of the fluid phase and a temperature higher than or equal to the critical temperature of the fluid phase. In this process, the pressure and temperature are applied for a period such that the deactivating substances are either removed from the catalyst or are not initially deposited thereon or absorbed or formed.
摘要:
A process for regenerating a deactivated catalyst, the process comprising contacting a deactivated aluminosilicate zeolite catalyst comprising a nitrogen-containing contaminant with an oxidant to provide a regenerated catalyst comprising less than 0.5% contaminant and a regeneration by-product stream comprising nitrogen.
摘要:
A process involves (a) processing a lipid feedstock over a fluidized particulate catalyst in a gas-based stream in a fluid bed reactor to obtain a processed stream and spent catalyst comprising coke deposits, (b) continuously introducing the spent catalyst comprising the coke deposits to a catalyst regeneration unit, (c) continuously operating the catalyst regeneration unit to burn off the coke deposits from the spent catalyst to obtain a regenerated particulate catalyst, and (d) continuously introducing the regenerated particulate catalyst from the catalyst regeneration unit to the fluid bed reactor.
摘要:
According to one or more embodiments of the present disclosure, a method for producing olefins includes contacting a hydrocarbon-containing feed with a catalyst in a reactor portion of a reactor system to form an olefin-containing effluent, separating at least a portion of the olefin-containing effluent from the catalyst, passing the catalyst to a catalyst-processing portion of the reactor system and processing the catalyst to produce a processed catalyst and a combustion gas, passing the processed catalyst from the catalyst-processing portion to the reactor portion, and introducing a combustion additive to the reactor system when the combustion gas comprises one or more hydrocarbons in an amount greater than 5% of an LFL of the combustion gas at a temperature and pressure of the catalyst processing portion. The catalyst may include from 1 ppmw to 150 ppmw platinum. The combustion additive may include from 150 ppmw to 1,000 ppmw platinum.
摘要:
Higher temperature regenerated dehydrogenation catalyst is mixed with the lower temperature spent dehydrogenation catalyst from a dehydrogenation reaction to heat the spent catalyst. Air or other oxygen containing gas may be introduced to facilitate mixing. The mixing of hot regenerated catalyst with cooler spent catalyst increases the temperature of the spent catalyst and makes the coke on catalyst and in the supplemental fuel gas instantly ready to combust without the delay necessary to heat up the spent catalyst to combustion temperature. The regenerated dehydrogenation catalyst may be mixed with the spent dehydrogenation catalyst before the mixture of catalyst is contacted with the supplemental fuel gas. Combustion with fuel gas should be conditioned to avoid generation of a flame.