Abstract:
A heat pump refrigerant system is provided with at least two sequential stages of compression. An intercooler is positioned intermediate the two stages. The refrigerant flowing through the intercooler. is cooled by a secondary fluid such as ambient air. The intercooler is positioned to be in a path of air flow passing over an outdoor heat exchanger, and preferably upstream of the outdoor heat exchanger, in relation to this air flow. Benefits with regard to efficiency and capacity are achieved due to proposed system configuration in both heating and cooling modes of operation, while no additional circuitry or components are required to provide the intercooler function for the heat pump refrigerant system. This invention is particularly important for the CO2 heat pump refrigerant systems operating in the transcritical cycle.
Abstract:
A fuel cell is provided to furnish electrical power to an HVAC&R system, and the waste heat from the fuel cell is transferred to a secondary fluid directed to flow to the climate-controlled space of a building during periods of time in which heating is required. The heat rejected by the fuel cell may be a supplemental or primary source of heat as well used for precise temperature control within the climate-controlled space of the building. A channeling assembly is used to selectively direct the fuel cell heat either to and/or away from the climate-controlled space served by the HVAC&R system. Higher energy efficiencies of the HVAC&R equipment are achieved, and the “cold blow” phenomenon is reduced or eliminated.
Abstract:
A refrigerant vapor compression system includes a compression device having at least a first compression stage and a second compression stage, a refrigerant heat rejection heat exchanger disposed downstream with respect to refrigerant flow of the second compression stage, and a refrigerant intercooler disposed intermediate the first compression stage and the second compression stage. The refrigerant intercooler is disposed downstream of the refrigerant heat rejection heat exchanger with respect to the flow of a secondary fluid. A second refrigerant heat rejection heat exchanger may be disposed downstream with respect to refrigerant flow of the aforesaid refrigerant heat rejection heat exchanger, and a second refrigerant intercooler may be disposed intermediate the first compression stage and the second compression stage and downstream with respect to refrigerant flow of the aforesaid refrigerant intercooler.
Abstract:
A compressor assembly includes at least two tandem compressors. Tandem compressors have at least one common suction manifold, communicating a source of working fluid to be compressed by each of at least two compressors, and at least one common discharge manifold communicating a compressed fluid downstream for further use. A common intermediate pressure manifold communicates with intermediate pressure ports in at least two compressors. The intermediate manifold may communicate fluid to or out of the at least two compressors. There is normally no direct communication between suction and discharge manifolds.
Abstract:
A parallel flow heat exchanger is disclosed having heat transfer tubes with a plurality of relatively small channels, which are aligned in a parallel manner, and wherein the heat transfer tubes are in fluid communication with at least one manifold structure, are received in manifold wall openings and are attached to the manifold structure by brazing process The manifold walls and/or the tubes are modified to minimize the likelihood of brazing material plugging or at least partially blocking any of the plurality of channels In one feature, the openings in the manifold structure are formed by deforming the material of the manifold structure outwardly In another feature, the edges of the heat transfer tubes may be formed such that the outermost end channels within each heat transfer tube extend farther inwardly than do the central channels Various design configurations are disclosed.
Abstract:
A refrigerant system is provided with a pulse width modulation valve. A compressor temperature is monitored to prevent potential reliability problems and compressor failures due to an excessive temperature inside the compressor. A control changes the pulse width modulation valve duty cycle rate to maintain temperature within specified limits, while achieving the desired capacity, and complying with design requirements of a conditioned environment, without compromising refrigerant system reliability. As the compressor temperature increases, the pulse width modulation valve duty cycle time is adjusted to ensure that adequate amount of refrigerant is circulated through the compressor to cool the compressor internal components.
Abstract:
A multi-zone HVAC&R system has its control programmed to provide diagnostic testing of air handling components and refrigerant components associated with each climate controlled zone in sequence. The control changes the original position of the corresponding component and a resultant change in a relevant operational parameter is sensed. If the actual change is outside of the tolerance band associated with the expected change, then the determination is made that the component under consideration is malfunctioning. The periodicity of a diagnostic procedure for a particular component is typically defined by its criticality and reliability level. If the change in the corresponding operation parameter is recorded and stored in the database, the component degradation can be observed over time and a prognostic prediction can be made when a particular component requires preventive maintenance or replacement.
Abstract:
A refrigerant system has at least one unloader valve selectively communicating refrigerant between the compressor compression chambers and a point upstream of the evaporator. When the compressor is run in unloaded mode, partially compressed refrigerant is returned to a point upstream of the evaporator. In an unloaded mode, a higher refrigerant mass flow rate passes through the evaporator, as compared to prior art where the by-passed refrigerant was returned downstream of the evaporator. This increases system efficiency by more effectively returning oil which otherwise might be left in the evaporator back to the compressor. Also, the amount of refrigerant superheat entering the compressor in unloaded operation is reduced as compared to the prior art compressor systems, wherein the by-passed refrigerant is returned directly to the compressor suction line. Reduced refrigerant superheat increases system efficiency, improves motor performance and reduces compressor discharge temperature. Also, by moving the unloader line further away from the compressor, the compressor replacement is simplified as there is no connecting unloader line directly in front of the compressor.
Abstract:
A refrigerant cycle is disclosed having a number of compressors operating in tandem and supplying a compressed refrigerant to a refrigerant system. Discharge lines communicate a compressed refrigerant to a central discharge line for receiving flow from all tandem compressors. A control is operational to determine a number of compressors need to be operated or whether some compressors should be shutdown to satisfy load requirements. Shutoff valves are placed on discharge lines outwardly of the shell of the compressors. That can be shutdown during part load operation. These shutoff valves are closed when their associated compressors are stopped to prevent backflow of refrigerant from operating compressors through the shutoff compressor, and into the system suction side. Additionally, high pressure differential across the compressor internal discharge check valve is eliminated and the possibility of compressor flooding through a discharge line is reduced. Thus, compressor/system performance is enhanced and reliability is improved.
Abstract:
A method is provided for operating a refrigerant vapor compression system at substantially zero cooling capacity to facilitate tight temperature control within a climate-controlled environment associated with the refrigerant vapor compression system. The method includes the step of diverting substantially all refrigerant flow from the primary refrigerant flow circuit of the refrigerant vapor compression system at a first location downstream, with respect to refrigerant flow, of the heat rejection heat exchanger and upstream, with respect to refrigerant flow, of the evaporator refrigerant expansion device to reenter the primary refrigerant flow circuit at a second location downstream, with respect to refrigerant flow, of the evaporator and upstream, with respect to refrigerant flow, of the compression device.