Abstract:
Installation for the manufacture of a multi-layer material, particularly for the manufacture of a material using paper webs, comprises a formation station (1) of a first paper web (8) issued from a first paper feeding station, a gluing unit (9), a second paper feeding station producing a second paper web (14) to be laid on the first paper web (8), which have been deformed in the formation station (1), by means of a pressing cylinder (15), a longitudinal cutting station (17), a transverse cutter (22) and a stacking station (29). The formation station (1) produces a structured web (2) comprising alveolar deformations, the structure configuration of said structured web (2), once this one is covered by the second paper web (14), constituting an assembled unit with a mechanical resistance identical in at least two directions.
Abstract:
The present invention relates to a soft, thick, single-ply tissue and to a process for the manufacture of such tissue product having a basis weight of at least about 15 lbs./3,000 square foot ream and having low sidedness, said tissue exhibiting a specific total tensile strength of between 40 and 75 grams per 3 inches per pound per 3000 square feet ream, a cross direction specific wet tensile strength of between 2.75 and 7.5 grams per 3 inches per pound per 3000 square feet ream, the ratio of MD tensile to CD tensile of between 1.00 and 2.75, a specific geometric mean tensile stiffness of between 0.5 and 1.2 grams per inch per percent strain per pound per 3000 square feet ream, a ratio of product cross direction stretch to base sheet cross direction stretch of at least about 1.4, a friction deviation of less than 0.225, and a sidedness parameter of less than 0.275.
Abstract:
The present invention is a method of making an ultra soft, multi-ply tissue from non-premium furnish using wet press technology and the product produced thereby.
Abstract:
A process for producing a structured, voluminous nonwowen comprises the following steps: (a) a spun nonwoven is produced from a plurality of individual filaments which are stretched and gathered into a skein of fibers; (b) the skein is pressed and not-bonded into a crude nonwoven (12) through a first pair of rollers (9a, b); and (c) the crude nonwoven is further processed through a second pair of rollers (10a, b). The process is characterized in that the individual filaments are initially stretched merely up to a range from 50 to 70% of their maximum possible extension, and in that the crude nonwoven (12) is further processed through a pair of rollers (10a, b) composed of a positive roller (10a) with numerous nops or elevations (11) distributed over the outer surface of the roller and of a negative roller (10) with just as numerous recesses or depressions (12). During rolling, the nops engage the recesses and further stretch the crude non-woven in the area of the roller nops.
Abstract:
The present invention is generally directed to single ply scrim-like wiping products having great softness and strength. The wiping products are made from a paper web containing softwood fibers in combination with bicomponent fibers. Once formed, the paper web is treated on each side with a bonding agent in a preselected pattern. Both sides of the paper web are also creped. In order to create a wiping product with a scrim-like appearance, a reticular pattern is then embossed into the paper web. Specifically, the pattern is permanently imprinted into the product by compressing and fusing together the bicomponent fibers contained within the lines of the pattern.
Abstract:
Two or more webs (11 and 12) of highly bulked substrate are passed into a nip formed between a gravure roller (14) and an impression roller (15). The impression roller has raised areas defining an interconnected network of lines such that the webs are compressed only under the raised areas; as a result, the binding liquid applied by the gravure roller (14) to the laminate of the two webs is absorbed substantially through the webs in the compressed areas. The gravure roller (14) may have a uniform surface, such that a light coating of binding liquid is applied to the surface of the uncompressed areas in the laminate, or the gravure roller may have a pattern of etched grooves or cells which matches and registers with the pattern of raised areas on the impression roller. In the latter embodiment, binding liquid will be absorbed into the laminate only in the compressed areas. The coated laminate (21) is applied to the surface (24) of a creping cylinder (25), is dried thereon, and is creped off with a creping blade (27) to form a laminated product bound together by an interconnected network of lines of strength extending through the laminate. The areas between the lines of strength are not compressed and are not substantially coated with binding liquid, and thereby retain high bulk and absorbency. In a modified embodiment of the invention, a single impression/pressure roller and raised areas thereon is used to join and press the webs against a gravure roller and to apply the webs to a creping cylinder; and in a second modified embodiment, the web laminate is pressed and coated on one side, is substantially hot air dried without compression, is coated with binding liquid applied to the outer side, and is then applied to the creped from a creping cylinder.
Abstract:
Uniform embossing on both sides of a web of paper may be obtained in a single pass through an embossing nip by interposing a thin film of tough, resilient material in the form of a continuous belt of approximately 0.050 inch thickness or less between the embossing roll and the backup roll. Stationary guide members, which may be combined with air bearings, are provided to insure proper tracking of the belt.
Abstract:
The method of making a non-woven fibrous pad comprising a threedimensional network of individual fibers interconnected by bonding means where they cross and contact each other and having a surface textured with a pattern of undulating elevations separated by a respective pattern of undulating depressions wherein each of the elevations comprises a structural dome in which the ratio of cap wall unit weight to average web unit weight is less than 1.0. The method includes the step of subjecting an unbonded web of mechanically engaged fibers to successive forming operations between partly meshing, multiple cogged work members relocating fibers from the regions forming the peaks of the elevations to the regions forming the sidewalls thereof. Apparatus for producing such a fibrous pad comprises a pair of fiber orienting arrangements, one of which includes means forming a traveling cog surface and the other of which includes a plurality of synchronized cog members meshing successively with the cog surface. One of the fiber orienting arrangements includes a plurality of closely laterally spaced cog elements having channels therebetween aligned generally with the direction of travel of the cog surface, and a conveyor belt arrangement is disposed partly in the channels and diverges from a meshed region of the fiber orienting arrangements for feeding a fibrous web into the orienting arrangements or stripping a processed web therefrom.