Abstract:
A method and apparatus are provided for batch, continuous, or semi-continuous coating of optical lenses. The method and apparatus use a plurality of carriages which are reciprocally moved in the apparatus to transfer jigs from a jig filled carriage to a lens loading arm and to load the jigs with lenses and then to transfer the jigs now containing uncoated lenses to a leading empty carriage. Using such a reciprocating motion, a leading empty carriage is now filled with jigs containing uncoated lenses and the uncoated lenses in the carriage may then be coated by dipping the carriage in a coating tank. After coating, the coated lenses are removed from the system. A similar reciprocating motion is used in the coated lens unloading section.
Abstract:
Coating apparatus including a coating vessel including a vertical wall having a vertical interior surface having a circular cross section and an imaginary vertical axis, an open top and a bottom, a vertical shaft supported on the bottom of the coating vessel, the shaft having an axis aligned coaxially with the imaginary vertical axis of the interior surface having the circular cross section, and a coating liquid inlet/outlet adjacent to the bottom of the coating vessel.
Abstract:
A process and apparatus for dip-coating intermediate and/or discrete discontinuous portions of longitudinal devices, including medical devices such as catheters and guidewires. The apparatus provides a chamber in which both the desired portion(s) of the device and the coating solution can be controllably contacted. A controlled coating can be achieved within the chamber by providing and controlling one or more of the following relationships: a) the manner in which a chamber (containing solution) is itself moved with respect to a static device, b) the manner in which the device is moved with respect to a fixed chamber position containing a fixed volume of solution, and/or c) the manner in which both the chamber and device are fixed in position, and the coating is achieved by adding and removing a volume of solution from the chamber. The resultant movement of solution and device is intended to mimic or replicate the relative movements involved in a conventional dip-coating procedure, at least along the length of device to be coated.
Abstract:
In a dip coating apparatus including a jig having a function of generating a stream of air flowing downward toward the surface of a coating liquid stored in a bath, and causing the jig to hold a base to be coated and dip it in the coating liquid, the bath includes a lid having an opening whose inside diameter is equal to or greater than the inside diameter of the opening of the bath. The apparatus is capable of forming a uniform film free from roughness on the surface of a desired base, e.g., a photoconductive element for electrophotography.
Abstract:
A process and apparatus for dip-coating intermediate and/or discrete discontinuous portions of longitudinal devices, including medical devices such as catheters and guidewires. The apparatus provides a chamber in which both the desired portion(s) of the device and the coating solution can be controllably contacted. A controlled coating can be achieved within the chamber by providing and controlling one or more of the following relationships: a) the manner in which a chamber (containing solution) is itself moved with respect to a static device, b) the manner in which the device is moved with respect to a fixed chamber position containing a fixed volume of solution, and/or c) the manner in which both the chamber and device are fixed in position, and the coating is achieved by adding and removing a volume of solution from the chamber. The resultant movement of solution and device is intended to mimic or replicate the relative movements involved in a conventional dip-coating procedure, at least along the length of device to be coated.
Abstract:
A process for immersion coating of a substrate including positioning a substrate having a top and bottom within a coating vessel having an inner surface to define a space between the inner surface and the substrate, filling at least a portion of the space with a coating mixture; stopping the filling slightly below the top of the substrate, initiating removal of the coating mixture at a gradually increasing rate to a predetermined maximum flow rate in a short predetermined distance, and continuing removal of the coating mixture at substantially the predetermined maximum flow rate to deposit a layer of the coating mixture on the substrate.
Abstract:
A material handling system for dip coating at least a first drum having a first predetermined length in a first coating cycle and a second drum of a second different predetermined length in a different coating cycle including a carrier device for carrying at least one drum, a coating bath container for depositing a layer of coating material onto at least one drum, a mechanism for raising and lowering the coating bath container between at least a first position and a second position higher than the first position, and a transport device for vertically transporting the carrier device a first predetermined distance from a home position for the first drum and a second predetermined different distance from the home position for the second drum, the first predetermined distance from a home position for the first drum and the second predetermined different distance from the home position for the second drum being sufficient to at least partially insert the first drum and second drum, respectively, into the coating bath container while the coating bath container is stationary. A process for coating the drums is also disclosed.
Abstract:
A method including: (a) positioning a hollow substrate having a first end and an open second end in a solution, wherein the open second end is submerged in the solution, wherein gas is present in the hollow portion of the substrate between the solution and the first end, thereby defining a quantity of trapped gas molecules; (b) removing the substrate from the solution; and (c) changing the quantity of the trapped gas molecules by (i) withdrawing a portion of the trapped gas molecules, or (ii) introducing additional gas molecules into the hollow portion, wherein (i) and (ii) are accomplished through the second end of the substrate, thereby controlling the pressure of the gas in the hollow portion.
Abstract:
A method including: (a) positioning a hollow substrate having a first end and an open second end in a solution, wherein the substrate is held by a chuck assembly and the open second end is submerged in the solution, wherein gas is present in the hollow portion of the substrate between the solution and the chuck assembly, thereby defining a quantity of trapped gas molecules; (b) removing the substrate from the solution; and (c) changing the quantity of the trapped gas molecules by (i) withdrawing a portion of the trapped gas molecules, or (ii) introducing additional gas molecules into the hollow portion, wherein (i) and (ii) are accomplished through the first end of the substrate, thereby controlling the pressure of the gas in the hollow portion.
Abstract:
This invention discloses a method of holding and transporting a hollow flexible belt throughout a coating process. The method includes placing a spring and shaft assembly into the hollow portion of a seamless flexible belt, and expanding the spring portion of the assembly until it is transformed into a belt carrying chucking device. The chucking device is then attached to a mechanical handling device, and the the belt is transported through the dipping and coating process. This allows the belt to be transformed into an organic photoreceptor. The chucking device and flexible belt are then removed from the mechanical handling device, and the chuck is removed from the inside of the photoreceptor.