公开(公告)号：US08864926B2

公开(公告)日：2014-10-21

申请号：US13600901

申请日：2012-08-31

Applicant: James Pfau ,  Stephen Hart ,  James Bryant

Inventor： James Pfau ,  Stephen Hart ,  James Bryant

IPC: B32B17/02 ,  E06B3/82 ,  B32B5/26 ,  E06B3/70

CPC classification number: E06B3/7001 ,  B29D99/0021 ,  B29L2031/724 ,  B32B5/26 ,  B32B17/02 ,  B32B37/24 ,  B32B2309/02 ,  B32B2309/04 ,  B32B2375/00 ,  B32B2419/00 ,  B32B2607/00 ,  E06B3/80 ,  E06B3/822 ,  E06B2003/7023 ,  E06B2003/7051 ,  Y10T156/1031 ,  Y10T442/10

Abstract: An impact resistant door skin, a door including the same, and a method of manufacturing an impact resistant door skin from a pre-formed door skin are provided. The method includes the steps of providing at least one preformed door skin and applying adhesive to a rear side of the at least one preformed door skin. A fiberglass mesh mat is pressed onto the rear side of the at least one preformed door skin. Then, chopped glass fibers coated with adhesive are sprayed onto the rear side of the at least one preformed door skin using a chopper gun to form a layer of chopped glass fibers on the fiberglass mesh mat. The performed door skin may be a molded door skin having at least one recessed panel formed therein.

Abstract translation: 提供了抗冲击门皮，包括该门的门，以及从预先形成的门皮制造抗冲击门皮的方法。 该方法包括以下步骤：提供至少一个预成型门皮，并将粘合剂施加到至少一个预成型门皮的后侧。 将玻璃纤维网垫压在至少一个预制门皮的后侧。 然后，使用切割枪将涂有粘合剂的切碎的玻璃纤维喷涂到至少一个预成型门皮的后侧，以在玻璃纤维网垫上形成切碎的玻璃纤维层。 所执行的门皮可以是其中形成有至少一个凹板的模制门皮。

公开(公告)号：US20120159855A1

公开(公告)日：2012-06-28

申请号：US13334835

申请日：2011-12-22

Applicant: James PFAU ,  James Bryant ,  Liqun Xu ,  Elizalde Exconde

Inventor： James PFAU ,  James Bryant ,  Liqun Xu ,  Elizalde Exconde

IPC: E06B3/36 ,  B32B27/04 ,  B29C71/02

CPC classification number: C08K7/14 ,  B29C65/02 ,  B29C71/02 ,  B29C2071/022 ,  B29L2031/724 ,  E06B3/7001 ,  E06B3/72 ,  E06B3/825 ,  Y10T29/49826 ,  Y10T29/49828 ,  Y10T156/10 ,  Y10T428/24994

Abstract: A method is provided for making an annealed door skin or composite door assembly. At least the door skin is formed of a composition comprising a thermoset binder and fiberglass. The door skin, alone or in combination with other parts of a door assembly, is subjected to annealing to make the annealed door skin. The process of annealing comprises the step of heating the door skin, alone or in combination with other parts of the door assembly, above the glass transition temperature yet below the thermal degradation temperature of the thermoset binder for a sufficient amount of time to cause release internal stresses in the door skin, then the step of cooling the door skin.

Abstract translation: 提供了一种用于制造退火门皮或复合门组件的方法。 至少门皮由包含热固性粘合剂和玻璃纤维的组合物形成。 单独或与门组件的其它部件组合的门皮经受退火以使退火门皮肤。 退火过程包括单独或与门组件的其他部分组合加热门皮，高于玻璃化转变温度但低于热固性粘合剂的热降解温度足够的时间以使内部释放的步骤 在门皮上强调，然后冷却门皮的步骤。

公开(公告)号：US20090249716A1

公开(公告)日：2009-10-08

申请号：US12401207

申请日：2009-03-10

Applicant: James PFAU ,  Stephen Hart ,  James Bryant

Inventor： James PFAU ,  Stephen Hart ,  James Bryant

IPC: E04C2/02 ,  B32B37/22 ,  E06B1/52

CPC classification number: E06B3/7001 ,  B29D99/0021 ,  B29L2031/724 ,  B32B5/26 ,  B32B17/02 ,  B32B37/24 ,  B32B2309/02 ,  B32B2309/04 ,  B32B2375/00 ,  B32B2419/00 ,  B32B2607/00 ,  E06B3/80 ,  E06B3/822 ,  E06B2003/7023 ,  E06B2003/7051 ,  Y10T156/1031 ,  Y10T442/10

Abstract: An impact resistant door skin, a door including the same, and a method of manufacturing an impact resistant door skin from a pre-formed door skin are provided. The method includes the steps of providing at least one preformed door skin and applying adhesive to a rear side of the at least one preformed door skin. A fiberglass mesh mat is pressed onto the rear side of the at least one preformed door skin. Then, chopped glass fibers coated with adhesive are sprayed onto the rear side of the at least one preformed door skin using a chopper gun to form a layer of chopped glass fibers on the fiberglass mesh mat. The performed door skin may be a molded door skin having at least one recessed panel formed therein.

Abstract translation: 提供了抗冲击门皮，包括该门的门，以及从预先形成的门皮制造抗冲击门皮的方法。 该方法包括以下步骤：提供至少一个预成型门皮，并将粘合剂施加到至少一个预成型门皮的后侧。 将玻璃纤维网垫压在至少一个预制门皮的后侧。 然后，使用切割枪将涂有粘合剂的切碎的玻璃纤维喷涂到至少一个预成型门皮的后侧，以在玻璃纤维网垫上形成切碎的玻璃纤维层。 所执行的门皮可以是其中形成有至少一个凹板的模制门皮。

公开(公告)号：US20060272278A1

公开(公告)日：2006-12-07

申请号：US11438701

申请日：2006-05-23

Applicant: David McMahan ,  James Pfau ,  Tamra Williams ,  Liqun Xu ,  Thomas Ruffin

Inventor： David McMahan ,  James Pfau ,  Tamra Williams ,  Liqun Xu ,  Thomas Ruffin

IPC: E04C2/00 ,  E04F13/00

CPC classification number: E06B3/822 ,  B29C33/3842 ,  B29C33/424 ,  B29C70/46 ,  B29L2031/702 ,  B29L2031/724 ,  B44C5/0453 ,  B44F9/02 ,  E06B3/7001 ,  E06B2003/7023 ,  E06B2003/7049

Abstract: The present invention is directed to a door facing formed from a polymeric composite material. The door facing has a first major surface intended to be interiorly disposed and a second major surface intended to be exteriorly disposed. At least a portion of the first major surface is to be subjected to thermal and mechanical stresses during door assembly. The first major surface has a textured pattern in the portion to be subjected to thermal and mechanical stresses. The textured pattern includes a plurality of spaced grooves extending into the first major surface and minimizing thermal and mechanical stresses. A door formed with the disclosed polymeric door facing and a method of forming a door facing are also disclosed.

Abstract translation: 本发明涉及一种由聚合复合材料形成的门面。 门面具有旨在内部设置的第一主表面和旨在外部设置的第二主表面。 在门组装期间，第一主表面的至少一部分将受到热和机械应力。 第一主表面在待受热和机械应力的部分中具有纹理图案。 织纹图案包括延伸到第一主表面中并使热和机械应力最小化的多个间隔开的凹槽。 还公开了形成有所公开的聚合物门面的门和形成门面的方法。