ELECTROCHEMICAL CELLS AND ELECTRODES WITH CARBON-CONTAINING COATINGS AND METHODS OF PRODUCING THE SAME

    公开(公告)号:US20230118961A1

    公开(公告)日:2023-04-20

    申请号:US18085160

    申请日:2022-12-20

    Abstract: Embodiments described herein relate generally to electrochemical cells and electrodes with carbon-containing coatings. In some embodiments, an electrochemical cell can include an anode disposed on an anode current collector, a cathode disposed on a cathode current collector, and a separator disposed between the anode and the cathode. The separator has a first side adjacent to the cathode and a second side adjacent to the anode. The electrochemical cell further includes a coating layer disposed on the separator. The coating layer reduces dendrite formation in the electrochemical cell. In some embodiments, the coating layer can include hard carbon. In some embodiments, the coating layer can have a thickness between about 100 nm and about 20 μm. In some embodiments, the coating layer can be disposed on the first side of the separator.

    ELECTROCHEMICAL CELLS WITH ELECTRODE MATERIAL COUPLED DIRECTLY TO FILM AND METHODS OF MAKING THE SAME

    公开(公告)号:US20210265631A1

    公开(公告)日:2021-08-26

    申请号:US17181554

    申请日:2021-02-22

    Abstract: Embodiments described herein relate to electrochemical cells with one or more electrodes coupled directly to a film material, and methods of making the same. In some embodiments, an electrochemical cell includes a first electrode material disposed on a first current collector, wherein the first current collector is coupled to a first non-conductive film. In some embodiments, a first tab is coupled to the first current collector. The electrochemical cell further includes a second electrode material capable of taking up or releasing ions during operation of the electrochemical cell. The second electrode material is coupled directly to a second non-conductive film. A second tab is electronically coupled to the second electrode material. A separator is disposed between the first electrode material and the second electrode material. In some embodiments, the second tab can be coupled directly to the second electrode material.

    ELECTROCHEMICAL CELLS WITH MULTIPLE SEPARATORS, AND METHODS OF PRODUCING THE SAME

    公开(公告)号:US20240372212A1

    公开(公告)日:2024-11-07

    申请号:US18777389

    申请日:2024-07-18

    Abstract: Embodiments described herein relate to electrochemical cells with multiple separators, and methods of producing the same. A method of producing an electrochemical cell can include disposing an anode material onto an anode current collector, disposing a first separator on the anode material, disposing a cathode material onto a cathode current collector, disposing a second separator onto the cathode material, and disposing the first separator on the second separator to form the electrochemical cell. The anode material and/or the cathode material can be a semi-solid electrode material including an active material, a conductive material, and a volume of liquid electrolyte. In some embodiments, less than about 10% by volume of the liquid electrolyte evaporates during the forming of the electrochemical cell. In some embodiments, the method can further include wetting the first separator and/or the second separator with an electrolyte solution prior to coupling the first separator to the second separator.

    SERIES FORMATION OF ELECTROCHEMICAL CELLS
    15.
    发明公开

    公开(公告)号:US20240047810A1

    公开(公告)日:2024-02-08

    申请号:US18228923

    申请日:2023-08-01

    Abstract: In some aspects a method of monitoring an electrochemical cell stack can include measuring an anode voltage difference between a first anode tab from a plurality of anode tabs and a second anode tab from the plurality of anode tabs, measuring a cathode voltage difference between a first cathode tab from a plurality of cathode tabs and a second cathode tab from the plurality of cathode tabs, and calculating a difference between the cathode voltage and the anode voltage. In some embodiments, the first cathode tab and the first anode tab can be located at a proximal end of the electrochemical cell. In some embodiments, a distance between the first anode tab and the second anode tab is within about 5% of the distance between the first cathode tab and the second cathode tab.

    ELECTROCHEMICAL CELL MODULES AND METHODS OF PRODUCING THE SAME

    公开(公告)号:US20230133464A1

    公开(公告)日:2023-05-04

    申请号:US17975115

    申请日:2022-10-27

    Abstract: Embodiments described herein include electrochemical cell modules. In some aspects, an electrochemical cell module includes a first electrochemical cell and a second electrochemical cell. The first electrochemical cell includes an anode material disposed on an anode current collector, a cathode material disposed on a cathode current collector, a separator disposed between the anode material and the cathode material, and a pouch material disposed on the anode current collector and the cathode current collector. The separator extends beyond the anode material and the cathode material and the pouch material extends beyond the separator. The portion of the separator that extends beyond the outer edge of the anode material and the cathode material and the portion of the pouch material that extends beyond the outer edge of the separator are folded at an angle of about 80 degrees to about 110 degrees with respect to the anode material and the cathode material.

    ELECTRODES AND ELECTROCHEMICAL CELLS WITH POSITIVE TEMPERATURE COEFFICIENT MATERIALS AND METHODS OF PRODUCING THE SAME

    公开(公告)号:US20230022329A1

    公开(公告)日:2023-01-26

    申请号:US17869310

    申请日:2022-07-20

    Abstract: Embodiments described herein relate to electrodes and electrochemical cells with positive temperature coefficient coatings and methods of producing the same. In some embodiments, an electrode can include a layer of a film material, a positive temperature coefficient (PTC) coating disposed in the layer of film material. The PTC material resists a flow of current through at least a portion of the PTC material when a temperature of the at least a portion of the PTC material exceeds a threshold value. The electrode further includes an electrode material disposed on the PTC material. In some embodiments, the electrode can further include an electrode tab coupled to the PTC material and the electrode film. In some embodiments, the PTC material can include a conductive polymer. In some embodiments, the electrode material can include a semi-solid and/or a binderless electrode material.

    ELECTROCHEMICAL CELLS WITH MULTIPLE SEPARATORS, AND METHODS OF PRODUCING THE SAME

    公开(公告)号:US20220352597A1

    公开(公告)日:2022-11-03

    申请号:US17733658

    申请日:2022-04-29

    Abstract: Embodiments described herein relate to electrochemical cells with multiple separators, and methods of producing the same. A method of producing an electrochemical cell can include disposing an anode material onto an anode current collector, disposing a first separator on the anode material, disposing a cathode material onto a cathode current collector, disposing a second separator onto the cathode material, and disposing the first separator on the second separator to form the electrochemical cell. The anode material and/or the cathode material can be a semi-solid electrode material including an active material, a conductive material, and a volume of liquid electrolyte. In some embodiments, less than about 10% by volume of the liquid electrolyte evaporates during the forming of the electrochemical cell. In some embodiments, the method can further include wetting the first separator and/or the second separator with an electrolyte solution prior to coupling the first separator to the second separator.

    APPARATUSES AND PROCESSES FOR FORMING A SEMI-SOLID ELECTRODE HAVING HIGH ACTIVE SOLIDS LOADING AND ELECTROCHEMICAL CELLS INCLUDING THE SAME

    公开(公告)号:US20210226192A1

    公开(公告)日:2021-07-22

    申请号:US17152950

    申请日:2021-01-20

    Abstract: Embodiments described herein relate generally to apparatuses and processes for forming semi-solid electrodes having high active solids loading by removing excess electrolyte. In some embodiments, the semi-solid electrode material can be formed by mixing an active material and, optionally, a conductive material in a liquid electrolyte to form a suspension. In some embodiments, the semi-solid electrode material can be disposed onto a current collector to form an intermediate electrode. In some embodiments, the semi-solid electrode material can have a first composition in which the ratio of electrolyte to active material is between about 10:1 and about 1:1. In some embodiments, a method for converting the semi-solid electrode material from the first composition into the second composition includes removing a portion of the electrolyte from the semi-solid electrode material. In some embodiments, the method includes mechanically compressing the intermediate electrode to remove the portion of electrolyte from the semi-solid electrode material.

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