摘要:
A method and apparatus provide an electrical splice between different high-voltage components in a high-voltage propelled vehicle (HVPV), which enables a daisy-chain or series connection of the components. The method includes connecting a first end of a cable to a first component, a second end of the cable to a high-voltage bus bar within a second component to form a splice, and using the outer housings of the components to provide an environmental seal and electromagnetic capability (EMC) shield for the splice, rather than providing such a splice within a dedicated or shared power distribution box. A ring terminal connects to an end of a cable by a press-fitting process or a soldering process. The components can be an energy storage system (ESS), a power inverter module (PIM), an air conditioning control module (ACCM), an auxiliary power module (APM), a power steering controller, and an electrical motor/generator.
摘要:
A method includes detecting high-voltage faults, such as welded contactors or disconnected components, in a vehicle by measuring the total electrical impedance between positive and negative rails of a high-voltage bus and a ground or chassis, comparing the impedance before and after opening the contactors, and executing a maintenance response. The response includes setting an error code when the open impedance level is less than a threshold multiple of the closed impedance level. A vehicle includes a chassis, energy storage system (ESS), motor/generator, and a high-voltage bus conducting electrical current from the ESS to the motor/generator. Contactors are positioned along each of the rails of the bus, a device for measuring a total electrical impedance level between the chassis and each of the rails, and a controller for determining a welded contactor condition of at least one of the contactors based on the measured total electrical impedance level.
摘要:
A method for avoiding electrical resonance in a vehicle having a high-voltage (HV) direct current (DC) bus shared by a first and a second power electronic converter device, such as an air conditioning compressor module (ACCM) and a traction power inverter (TPIM), includes determining an impedance characteristic of the bus, defining resonance points for the bus, selecting lower and upper switching frequency boundaries for the TPIM, and preventing the TPIM from operating within a range defined by these boundaries. A vehicle includes the first and second power electronic converter device, e.g., the APPM and the TPIM, the shared HV DC, and a controller having the algorithm set forth above, wherein the controller is adapted for avoiding electrical resonance in the HV DC bus by executing the algorithm.
摘要:
A manual service disconnect device for an electric vehicle that includes an integrated pre-charge function. The manual service disconnect device includes a rotatable body having a non-conductive handle and a conductive shaft, a first terminal, a second terminal, a third terminal, a first wire electrically coupled to the third terminal, a second wire electrically coupled to the second terminal, and a resistor electrically coupled to the first wire and the first terminal. The rotatable body is inserted so that the conductive shaft makes electrical contact between the first terminal and the second terminal so that electrical current can flow between the first wire and the second wire through the resistor and the rotated so that the conductive shaft makes electrical contact between the second terminal and the third terminal so that electrical current flows directly between the first wire and the second wire.
摘要:
A method for monitoring operation of a vehicle including a high voltage electrical system including an electrical energy storage device electrically connected to switching circuits of an inverter device via a high voltage bus, the inverter device configured to transfer electric power to an electric machine via activation of a plurality of switch devices, includes monitoring electrical ground isolation of the high voltage electrical system during ongoing operation of the vehicle, detecting an electrical ground isolation fault in the high voltage electrical system, and detecting a location of the electrical ground isolation fault associated with at least one of the electrical energy storage device, the high voltage bus, the inverter device, and the electric machine subsequent to a vehicle key-off event.
摘要:
A vehicle includes a high-voltage (HV) energy storage system (ESS), an HV device having HVIL source and return (SR) pins and an HV receptacle, an HV cable, and an HV terminal assembly. The assembly includes a tray portion and retainer for aligning the HV cables with the HV receptacle. An HVIL jumper device is connected to the tray portion and electrically connectable to the HVIL SR pins. The assembly includes a cover portion removably mountable to the tray portion to provide a suitable EMF shield and weather seal. The cover portion includes an HVIL shorting plug. HV electrical energy is supplied from said ESS to the HV device only when all three of the HVIL components, i.e., the HVIL SR pins, the HVIL jumper device, and the HVIL shorting plug, are electrically interconnected to form a closed HVIL circuit, while at the same time the HV cable is properly connected.
摘要:
A method is provided for predicting a loss of high-voltage isolation within a hybrid, electric, or fuel cell vehicle. The method includes recording the equivalent resistance between a vehicle chassis and a high-voltage bus, detecting a trend in the measurements, and predicting when the resistance will drop below a threshold value. The method also includes issuing a warning or message to the owner/operator when the predicted remaining number of events drops below a predetermined number and/or when the resistance drops below the threshold. Additionally, an apparatus is provided for predicting a high-voltage isolation fault comprising a controller having an algorithm for predicting the fault, a high-voltage bus and bus components, and a reporting device for reporting the fault and/or predetermined number of remaining events. The controller is configured to initiate the algorithm and record a series of equivalent resistance measurements taken between the vehicle chassis and high-voltage bus.
摘要:
A connection monitoring system and method for a vehicle high voltage energy storage system is disclosed. The method performs a check, at initial connection of the high voltage energy storage system, to insure that the vehicle high voltage wiring system is fully connected and without short circuits prior to allowing full current to the vehicle and normal vehicle operation. The method switches in a resistor to limit current flow between the high voltage energy storage system and the vehicle high voltage wiring, and measures the voltage and a voltage rise time across the resistor. The voltage and the voltage rise time across the resistor are used to determine if a short circuit is present, and if so the high voltage energy storage system is disconnected to protect the vehicle and its users.
摘要:
Methods and system are disclosed for an automatic discharge function for a vehicle having an electric or hybrid electric motor. The methods and system monitor the motor for occurrence of a power shutdown. If the power shutdown occurs, a contactor pair is opened, and immediate discharging of capacitance is initiated in response to opening the contactors pair. Discharging is continued until the capacitance is completely discharged.
摘要:
A method is provided for predicting a loss of high-voltage isolation within a hybrid, electric, or fuel cell vehicle. The method includes recording the equivalent resistance between a vehicle chassis and a high-voltage bus, detecting a trend in the measurements, and predicting when the resistance will drop below a threshold value. The method also includes issuing a warning or message to the owner/operator when the predicted remaining number of events drops below a predetermined number and/or when the resistance drops below the threshold. Additionally, an apparatus is provided for predicting a high-voltage isolation fault comprising a controller having an algorithm for predicting the fault, a high-voltage bus and bus components, and a reporting device for reporting the fault and/or predetermined number of remaining events. The controller is configured to initiate the algorithm and record a series of equivalent resistance measurements taken between the vehicle chassis and high-voltage bus.